1997 Nov 13 1
Philips Components Product specification
Non-solid Al - electrolytic capacitors
Power Long Life Printed Wiring PLL-PW 162/163
FEATURES
•Polarized aluminium electrolytic
capacitors, non-solid
•Large types, minimized
dimensions, cylindrical aluminium
case, insulated with a blue sleeve
•Provided with keyed polarity
•Pressure relief on the top of the
aluminium case
•Charge and discharge proof
•Very long useful life:
5000 hours at 105 °C
•Low ESR, high ripple current
capability
•Temperature range up to 105 °C
•High resistance to shock and
vibration.
APPLICATIONS
•Computer, telecommunication and
industrial systems
•Smoothing and filtering
•Standard and switched mode
power supplies
•Energy storage in pulse systems.
Fig.1 Component outlines.
handbook, 4 columns
MBG935
handbook, 4 columns
MBG084
PLL PW
162/163
high
ripple
current
85 oC
PED PW
050/052 PEC PW
051/053
equivalent
85 oC
QUICK REFERENCE DATA
DESCRIPTION VALUE
162 163
Case size (∅Dnom ×Lnom in mm) 25 ×30 to 40 ×100
Rated capacitance range (E6 series), CR470 to 150000 µF 68 to 3300 µF
Tolerance on CR±20%
Rated voltage range, UR10 to 100 V 200 to 400 V
Category temperature range −40 to +105 °C
Endurance test at 105 °C 2000 hours
Useful life at 105 °C 5000 hours
Useful life at 40 °C, 1.9 ×IR applied 150000 hours
Shelf life at 0 V, 105 °C 500 hours
Based on sectional specification IEC 384-4/CECC 30300
Detail specification similar to DIN 45910-T129, former DIN 41238
Climatic category IEC 68 40/105/56
1997 Nov 13 2
Philips Components Product specification
Non-solid Al - electrolytic capacitors
Power Long Life Printed Wiring PLL-PW 162/163
Selection chart for CR, UR and relevant nominal case sizes (∅D×L in mm) for 162 series
Preferred types in bold.
Selection chart for CR, UR and relevant nominal case sizes (∅D×L in mm) for 163 series
Preferred types in bold.
CR
(µF) UR (V)
10 16 25 40 63 100
470 −−−−−25 ×30
680 −−−−−25 ×40
1000 −−−−25 ×30 30 ×40
1500 −−−−25 ×40 35 ×40
2200 −−−25 ×30 30 ×40 35 ×50
−−−−−40 ×40
3300 −−−25 ×40 35 ×40 40 ×50
4700 −−25 ×30 30 ×40 35 ×50 40 ×70
−−−−40 ×40 −
6800 −25 ×30 25 ×40 35 ×40 40 ×50 40 ×100
10000 25 ×30 25 ×40 30 ×40 35 ×50 40 ×70 −
−−−40 ×40 −−
15000 25 ×40 30 ×40 35 ×40 40 ×50 40 ×100 −
22000 30 ×40 35 ×40 35 ×50 40 ×70 −−
−−40 ×40 −−−
33000 35 ×40 35 ×50 40 ×50 40 ×100 −−
−40 ×40 −−−−
47000 35 ×50 40 ×50 40 ×70 −−−
40 ×40 −−−−−
68000 40 ×50 40 ×70 40 ×100 −−−
100000 40 ×70 40 ×100 −−−−
150000 40 ×100 −−−−−
C
R
(µF) UR (V)
200 250 385 400
68 −−25 ×30 25 ×30
100 −25 ×30 25 ×40 25 ×40
150 25 ×30 25 ×40 30 ×40 30 ×40
220 25 ×40 30 ×40 35 ×40 35 ×40
330 30 ×40 35 ×40 35 ×50 35 ×50
−−40 ×40 40 ×40
470 35 ×40 35 ×50 40 ×50 40 ×50
−40 ×40 −−
680 35 ×50 40 ×50 40 ×70 40 ×70
40 ×50 −−−
1000 40 ×50 40 ×70 40 ×100 40 ×100
1500 40 ×70 40 ×100 −−
2200 40 ×100 −−−
1997 Nov 13 3
Philips Components Product specification
Non-solid Al - electrolytic capacitors
Power Long Life Printed Wiring PLL-PW 162/163
MECHANICAL DATA AND PACKAGING QUANTITIES
Fig.2 Printed wiring pin version.
Dimensions in mm; for L see Table 1.
Case ∅D = 25 mm.
1 = positive terminal; 5 = negative terminal.
∅D + 1 max.
handbook, halfpage
CCA975
LL + 5 max.
5.1
±0.1
2
15
handbook, halfpage
MGB266
10 0.1
1.3
(3x)
12.5
0.1
2.5
1
2
5
Fig.3 Mounting hole diagram viewed
from component side.
Dimensions in mm.
Case ∅D = 25 mm.
Fig.4 Printed wiring pin version
Dimensions in mm; for L see Table 1.
Case ∅D = 30 mm.
1 = positive terminal; 5 = negative terminal.
∅D + 1 max.
handbook, halfpage
CCA976
L
1 2
3
5
L + 5 max.
5.1
±0.1
Fig.5 Mounting hole diagram viewed
from component side.
handbook, halfpage
MGB267
15 0.1
1.3
(4x)
7.5 0.1 17.5 0.1
2.5
1
2
3
5
Dimensions in mm.
Case ∅D = 30 mm.
1997 Nov 13 4
Philips Components Product specification
Non-solid Al - electrolytic capacitors
Power Long Life Printed Wiring PLL-PW 162/163
Fig.6 Printed wiring pin version
Dimensions in mm; for L see Table 1.
Case ∅D = 35 mm.
1 = positive terminal; 5 = negative terminal.
∅D + 1 max.
handbook, halfpage
CCA977
L
1 2
3
5
L + 5 max.
5.1
±0.1
Fig.7 Mounting hole diagram viewed
from component side.
handbook, halfpage
MGB268
15 0.1
1.3
(4x)
7.5 0.1 17.5 0.1
2.5
1
2
3
5
Dimensions in mm.
Case ∅D = 35 mm.
Table 1 Physical dimensions, mass and packaging information; see Figs 2, 4, 6 and 8
NOMINAL
CASE SIZE
∅D×L
(mm)
∅Dmax
(mm) Lmax
(mm) MASS
(g) PACKAGING QUANTITIES
(units per box)
CARDBOARD
BOX DIMENSIONS
l×w×h
(mm)
25 ×30 26 35 ≈24 100 290 ×280 ×45
25 ×40 26 45 ≈28 100 290 ×280 ×55
30 ×40 31 45 ≈38 100 340 ×330 ×55
35 ×40 36 45 ≈51 50 390 ×198 ×55
35 ×50 36 45 ≈66 50 390 ×198 ×65
40 ×40 41 45 ≈78 50 440 ×223 ×55
40 ×50 41 55 ≈82 50 440 ×223 ×65
40 ×70 41 75 ≈110 50 440 ×223 ×85
40 ×100 41 105 ≈176 50 440 ×223 ×115
1997 Nov 13 5
Philips Components Product specification
Non-solid Al - electrolytic capacitors
Power Long Life Printed Wiring PLL-PW 162/163
Dimensions in mm; for L see Table 1.
Case ∅D = 40 mm.
1 = positive terminal; 5 = negative terminal.
Fig.8 Printed wiring pin version
handbook, halfpage
CCA978
L
145
3
2
∅D + 1 max.
L + 5 max.
5.1
±0.1
Dimensions in mm.
Case ∅D = 40 mm.
Fig.9 Mounting hole diagram viewed
from component side.
handbook, halfpage
MGB269
20 0.1
1.3
(5x)
10 0.1 17.5 0.1
2.5
20 0.1
1
2
3
4
5
Mounting
When a number of capacitors are connected in a bank, they must not be closer together than 15 mm, when no derating
of ripple current and/or temperature is applied.
Pin numbers 2, 3 and 4 (if present) must be free from the electrical circuit.
1997 Nov 13 6
Philips Components Product specification
Non-solid Al - electrolytic capacitors
Power Long Life Printed Wiring PLL-PW 162/163
ELECTRICAL DATA AND ORDERING INFORMATION
Unless otherwise specified, all electrical values in Tables 2 and 3 apply at
Tamb =20°C, P = 86 to 106 kPa, RH = 45 to 75%.
SYMBOL DESCRIPTION
CRrated capacitance at 100 Hz
IRrated RMS ripple current at 100 Hz and 105 °C
IL1 max. leakage current after 1 minute at UR
IL5 max. leakage current after 5 minutes at UR
ESR max. equivalent series resistance at 100 Hz
Z max. impedance at 10 kHz
Ordering example
Electrolytic capacitor
162 series
10000 µF/25 V; ±20%
Nominal case size: ∅30 ×40 mm
Catalogue number: 2222 162 56103.
Table 2 Electrical data and ordering information for 162 series; preferred types in bold
UR
(V)
CR
100 Hz
(µF)
NOMINAL
CASE SIZE
∅D×L
(mm)
IR
100 Hz
105 °C
(A)
IL1
1 min
(mA)
IL5
5 min
(mA)
ESR
100 Hz
(mΩ)
Z
10 kHz
(mΩ)
CATALOGUE
NUMBER
2222 ... .....
10 10000 25 ×30 3.17 0.60 0.20 48 37 162 54103
15000 25 ×40 4.21 0.90 0.30 34 27 162 54153
22000 30 ×40 5.05 1.32 0.44 29 23 162 54223
33000 35 ×40 5.63 1.98 0.66 27 22 162 54333
47000 35 ×50 6.19 2.82 0.94 26 21 162 54473
47000 40 ×40 6.19 2.82 0.94 26 21 162 44473
68000 40 ×50 7.64 4.08 1.36 21 18 162 54683
100000 40 ×70 10.0 6.00 2.00 16 15 162 54104
150000 40 ×100 12.9 9.00 3.00 13 12 162 54154
16 6800 25 ×30 3.11 0.65 0.22 50 37 162 55682
10000 25 ×40 4.09 0.96 0.32 36 27 162 55103
15000 30 ×40 4.97 1.44 0.48 30 23 162 55153
22000 35 ×40 5.53 2.12 0.71 29 22 162 55223
33000 35 ×50 6.08 3.17 1.06 28 21 162 55333
33000 40 ×40 6.08 3.17 1.06 28 21 162 45333
47000 40 ×50 7.46 4.52 1.51 22 18 162 55473
68000 40 ×70 9.70 6.53 2.18 17 15 162 55683
100000 40 ×100 12.90 9.60 3.20 13 12 162 55104
1997 Nov 13 7
Philips Components Product specification
Non-solid Al - electrolytic capacitors
Power Long Life Printed Wiring PLL-PW 162/163
25 4700 25 ×30 2.94 0.71 0.24 56 37 162 56472
6800 25 ×40 3.93 1.02 0.34 39 27 162 56682
10000 30 ×40 4.81 1.50 0.50 32 23 162 56103
15000 35 ×40 5.43 2.25 0.75 30 22 162 56153
22000 35 ×50 5.98 3.30 1.10 29 21 162 56223
22000 40 ×40 5.98 3.30 1.10 29 21 162 46223
33000 40 ×50 7.30 4.95 1.65 23 18 162 56333
47000 40 ×70 9.43 7.05 2.35 18 15 162 56473
68000 40 ×100 12.44 10.20 3.40 14 12 162 56683
40 2200 25 ×30 2.36 0.53 0.18 87 54 162 57222
3300 25 ×40 3.17 0.79 0.27 60 38 162 57332
4700 30 ×40 3.93 1.13 0.38 48 33 162 57472
6800 35 ×40 4.59 1.63 0.55 42 31 162 57682
10000 35 ×50 5.03 2.40 0.80 41 29 162 57103
10000 40 ×40 5.03 2.40 0.80 41 29 162 47103
15000 40 ×50 6.09 3.60 1.20 33 24 162 57153
22000 40 ×70 8.34 5.28 1.76 23 18 162 57223
33000 40 ×100 10.97 7.92 2.64 18 15 162 57333
63 1000 25 ×30 1.55 0.38 0.13 202 155 162 58102
1500 25 ×40 2.10 0.57 0.19 137 109 162 58152
2200 30 ×40 2.72 0.83 0.28 100 79 162 58222
3300 35 ×40 3.44 1.25 0.42 75 61 162 58332
4700 35 ×50 4.09 1.78 0.60 62 53 162 58472
4700 40 ×40 4.09 1.78 0.60 62 53 162 48472
6800 40 ×50 5.10 2.57 0.86 47 40 162 58682
10000 40 ×70 6.86 3.78 1.26 34 29 162 58103
15000 40 ×100 9.31 5.67 1.89 25 21 162 58153
100 470 25 ×30 1.42 0.28 0.10 240 155 162 59471
680 25 ×40 1.90 0.41 0.14 167 109 162 59681
1000 30 ×40 2.48 0.60 0.20 120 79 162 59102
1500 35 ×40 3.17 0.90 0.30 88 61 162 59152
2200 35 ×50 3.79 1.32 0.44 72 53 162 59222
2200 40 ×40 3.79 1.32 0.44 72 53 162 49222
3300 40 ×50 4.81 1.98 0.66 53 40 162 59332
4700 40 ×70 6.49 2.82 0.94 38 29 162 59472
6800 40 ×100 8.80 4.08 1.36 28 21 162 59682
UR
(V)
CR
100 Hz
(µF)
NOMINAL
CASE SIZE
∅D×L
(mm)
IR
100 Hz
105 °C
(A)
IL1
1 min
(mA)
IL5
5 min
(mA)
ESR
100 Hz
(mΩ)
Z
10 kHz
(mΩ)
CATALOGUE
NUMBER
2222 ... .....
1997 Nov 13 8
Philips Components Product specification
Non-solid Al - electrolytic capacitors
Power Long Life Printed Wiring PLL-PW 162/163
Table 3 Electrical data and ordering information for 163 series; preferred types in bold
UR
(V)
CR
100 Hz
(µF)
NOMINAL
CASE SIZE
∅D×L
(mm)
IR
100 Hz
105 °C
(A)
IL1
1 min
(mA)
IL5
5 min
(mA)
ESR
100 Hz
(mΩ)
Z
10 kHz
(mΩ)
CATALOGUE
NUMBER
2222 ... .....
200 150 25 ×30 0.72 0.18 0.06 950 710 163 52151
220 25 ×40 0.96 0.26 0.09 650 485 163 52221
330 30 ×40 1.29 0.40 0.14 442 330 163 52331
470 35 ×40 1.66 0.57 0.19 321 240 163 52471
680 35 ×50 2.09 0.82 0.28 237 185 163 52681
680 40 ×40 2.09 0.82 0.28 237 185 163 42681
1000 40 ×50 2.71 1.20 0.40 167 133 163 52102
1500 40 ×70 3.75 1.80 0.60 114 90 163 52152
2200 40 ×100 5.24 2.64 0.88 79 62 163 52222
250 100 25 ×30 0.67 0.15 0.05 1060 710 163 53101
150 25 ×40 0.92 0.22 0.08 710 485 163 53151
220 30 ×40 1.28 0.33 0.11 492 330 163 53221
330 35 ×40 1.65 0.49 0.17 325 240 163 53331
470 35 ×50 2.01 0.70 0.24 256 185 163 53471
470 40 ×40 2.01 0.70 0.24 256 185 163 43471
680 40 ×50 2.59 1.02 0.34 182 133 163 53681
1000 40 ×70 3.58 1.50 0.50 125 90 163 53102
1500 40 ×100 5.05 2.25 0.75 85 62 163 53152
385 68 25 ×30 0.61 0.16 0.06 1650 1260 163 58689
100 25 ×40 0.82 0.23 0.08 1120 855 163 58101
150 30 ×40 1.10 0.35 0.12 755 580 163 58151
220 35 ×40 1.44 0.51 0.17 525 405 163 58221
330 35 ×50 1.84 0.77 0.26 360 280 163 58331
330 40 ×40 1.84 0.77 0.26 360 280 163 48331
470 40 ×50 2.37 1.09 0.36 260 205 163 58471
680 40 ×70 3.24 1.58 0.53 180 140 163 58681
1000 40 ×100 4.54 2.31 0.78 125 100 163 58102
400 68 25 ×30 0.39 0.16 0.06 3200 2660 163 56689
100 25 ×40 0.53 0.24 0.08 2180 1810 163 56101
150 30 ×40 0.72 0.36 0.12 1460 1210 163 56151
220 35 ×40 0.94 0.52 0.17 1010 830 163 56221
330 35 ×50 1.24 0.79 0.26 680 570 163 56331
330 40 ×40 1.24 0.79 0.26 680 570 163 46331
470 40 ×50 1.59 1.12 0.37 485 407 163 56471
680 40 ×70 2.18 1.63 0.54 336 282 163 56681
1000 40 ×100 3.07 2.40 0.80 230 193 163 56102
1997 Nov 13 9
Philips Components Product specification
Non-solid Al - electrolytic capacitors
Power Long Life Printed Wiring PLL-PW 162/163
Additional electrical data
MARKING
The capacitors are marked (where possible) with the following information:
•Rated capacitance (in µF)
•Tolerance on rated capacitance (M for ±20%)
•Rated voltage (in V)
•Climatic category in accordance with
“IEC 68”
•Date code (year and week) in accordance with
“IEC 62”
•Code for factory of origin
•Name of manufacturer
•Polarity of the terminals and ‘−’ sign to indicate the negative terminal, visible from the top and/or side of the capacitor
•Code number
•Code for basic specification in accordance with
“IEC 384-4-1”
and
“CECC 30301”
.
PARAMETER CONDITIONS VALUE
Voltage
Surge voltage for short periods ≤200 V versions Us= 1.15 ×UR
≥385 V versions Us= 1.1 ×UR
Reverse voltage Urev ≤1V
Current
Leakage current after 1 minute at URIL1 ≤0.006CR×UR+4µA
after 5 minutes at URIL5 ≤0.002CR×UR+4µA
Inductance
Equivalent series inductance (ESL) case ∅D = 25 mm max. 25 nH
case ∅D = 30 and 35 mm max. 30 nH
case ∅D = 40 mm max. 35 nH
1997 Nov 13 10
Philips Components Product specification
Non-solid Al - electrolytic capacitors
Power Long Life Printed Wiring PLL-PW 162/163
RIPPLE CURRENT AND USEFUL LIFE
Table 4 Multiplier of ripple current (IR) as a function of frequency
FREQUENCY
(Hz) IR MULTIPLIER
UR=10to25V U
R=40to100V U
R= 200 to 400 V
50 0.93 0.91 0.86
100 1.00 1.00 1.00
200 1.04 1.05 1.13
400 1.07 1.09 1.21
1000 1.11 1.13 1.29
2000 1.13 1.15 1.32
4000 1.15 1.18 1.35
≥10000 1.18 1.22 1.40
Fig.10 Multiplier of useful life as a function of ambient temperature and ripple current load.
IA= actual ripple current at 100 Hz and 105 °C.
IR= rated ripple current at 100 Hz and 105 °C.
(1) Useful life at 105 °C and IR applied: 5000 hours.
handbook, full pagewidth
1.3
1.2
1.1
1.0
0.8
0.5
0.040 50 60 70 80 90 Tamb (C)
o
I
A
R
I
MGA454
1.4
1.5
1.6
1.7
1.8
1.9
2.0
2.1
2.2
2.3
(1)
2.4
2.5
2.6
2.7
100 110
2
7
life multiplier
1
1.2
1.5
2.5
3
4
5
10
15
20
30
40
60
100
150
200
300
400
600
1997 Nov 13 11
Philips Components Product specification
Non-solid Al - electrolytic capacitors
Power Long Life Printed Wiring PLL-PW 162/163
SPECIFIC TESTS AND REQUIREMENTS
General tests and requirements are specified in data handbook PA01, Section
“Tests and Requirements”
.
Table 5 Test procedures and requirements
TEST PROCEDURE
(quick reference) REQUIREMENTS
NAME OF TEST REFERENCE
Endurance IEC 384-4/
CECC 30300
subclause 4.13
Tamb = 105 °C; UR applied;
2000 hours UR≤100 V; ∆C/C: ±15%
UR>100 V; ∆C/C: ±10%
Z≤2×spec. limit
IL5 ≤spec. limit
Useful life CECC 30301
subclause 1.8.1 Tamb = 105 °C; UR and IR applied;
15000 hours UR≤100 V; ∆C/C: ±45%
UR>100 V; ∆C/C: ±30%
Z≤3×spec. limit
IL5 ≤spec. limit
no short or open circuit,
no visible damage
total failure percentage:
UR≤100 V: ≤1%;
UR>100 V: ≤3%
Shelf life
(storage at
high temperature)
IEC 384-4/
CECC 30300
subclause 4.17
Tamb = 105 °C; no voltage applied;
500 hours;
after test: UR to be applied for 30 minutes,
24 to 48 hours before measurement
∆C/C: ±10%
IL5 ≤2×spec. limit
