Disc Ceramic Capacitors Safety Ceramic Capacitors DEFINITIONS (IEC 384-14 1993) O mm = X FUNCTION: applications where the capacitor failure does not lead to danger of electrical shock. There are three subclasses related to the peak voltage of the impulses superimposed to the mains voltage: Subclass X1: impulses up to 4000V Subclass X2: impulses up to 2500V Subclass X3: impulses up to 1200V Y FUNCTION: applications where the capacitor failure may lead to danger of electrical shock. There are four subclasses related to the peak voltage of the impulses applied before the life test: Subclass Y1: impulses up to 8000V Subclass Y2: impulses up to 5000V Subclass Y3: rated 250Vac without impulses Subclass Y4: impulses up to 2500V ANTENNA: the capacitors are used to decouple the antenna leads of video and audio equipment, whose failure may lead to danger of electrical shock. TPC Safety Capacitors: 61V (GZO): meets subclasses X1, Y1 Test voltage 4000 VAC 620 (GKO): meets subclasses X1, Y2 Test voltage 2500 VAC 65N (GAY): meets subclasses X2, Y3 Test voltage 1800 VAC 0.6 0.1 (0.024) (0.004) O mm = 0.8 0.1 (0.031) (0.004) DIMENSIONS millimeters (inches) Digit 9 D 1 T max. (o) (0.039) 6.0 (0.236) 7.0 (0.276) 8.0 (0.315) 9.0 (0.354) 10.0 (0.394) 11.0 (0.433) 13.0 (0.512) 15.0 (0.591) 19.0 (0.748) C D E F G H J K M 4.0 (0.157) 4.0 (0.157) 4.0 (0.157) 5.0 (0.197) 5.0 (0.197) 5.0 (0.197) 6.0 (0.236) 6.0 (0.236) 7.0 (0.276) Available Lead Spacing 65N 62O 61V B,C,E B,C C B,C,E B,C C B,C,E,Q B,C,Q C B,C,E B,C C B,C,E B,C C B,C,E,P,W B,C,P C,P B,C,P,W B,C,P C,P B,C,P,W B,C,P C,P B,C,P B,C,P C,P (E), (X), (W): upon request millimeters (inches) Lead Spacing Digit 8 F 6 (0.250) 7.5 (0.300) 10 (0.400) 12.5 (0.500) E B C P -- -- W -- -- Q -- -- PERFORMANCE CHARACTERISTICS Measured at Capacitance Tolerance D.F max. @ 25C Insulation Resistance 61V 62O 65N 1.0 kHz / 0.3 Vrms / 25C 1.0 kHz / 0.3 Vrms / 25C 1.0 kHz / 0.3 Vrms / 25C 20% / -20 +50% 20% / -20 +50% 20% / -20 +50% 1.5% 1.5% 1.5% 10 G 10 G 10 G Test Voltage Between Leads 4.000 VAC 2.500 VAC 1.800 VAC Test Voltage Leads to Body 4.000 VAC 2.300 VAC 2.000 VAC -40 +125 -40 +125 -40 +125 Operating Temperature Range (C) 18 Disc Ceramic Capacitors Safety Ceramic Capacitors APPROVED LOGOS CSA IMQ SEV UL VDE BSI CERTIFICATION BODY APPROVALS Standard UL UL 1414 CSA CAN/CSA - C22.2 No 1-94 SEV SEV 1016 VDE DIN EN 132400: 1995 IEC 384-14: 1993 BSI IMQ BS EN 60065: 1994 IEC 384-14: 1993 BS EN 132400: 1995 EN 132400: 1994 IEC 384-14: 1993 61V Certificate Rated Number Voltage Climatic Category E 147842 (N) LR 100430-2 250 VAC 250 VAC 93-100959.10 400 VAC 40/085/21 94612 94610 94634 X1 : 400 VAC Y1 : 250 VAC 40/085/21/C 228237 X1 : 400 VAC Y1 : 250 VAC V4551 X1 : 400 VAC Y1 : 250 VAC 40/125/21/C 40/125/21/C Standard 62O Certificate Number UL 1414 E 147842 (N) CAN/CSA - C22.2 LR 100430-1 No 1-94 SEV 1016 93-100959.12 SEV 1055 DIN VDE 0560 - part 2 76830 76804 DIN EN 132400: 1995 101384 IEC 384-14: 1993 BS EN 60065: 1994 IEC 384-14: 1993 228197 BS EN 132400: 1995 EN 132400: 1994 V4635 IEC 384-14: 1993 Rated Voltage Climatic Category 250 VAC 250 VAC 400 VAC 40/125/21 400 VAC 25/085/21 X1 :400 VAC Y2 : 250 VAC X1 : 400 VAC Y2 : 250 VAC 40/085/21/C X1 : 400 VAC Y2 : 250 VAC 40/125/21/C 40/125/21/C 19 Disc Ceramic Capacitors Safety Ceramic Capacitors Epoxy Coated CAPACITANCE VS. DISC DIAMETER Digits 1, 2, 3 of P.N. CR(pF) 100 120 150 220 330 390 470 560 680 820 1000 1200 1500 2200 3300 3900 4700 61V 62O 6.0 (0.236) 6.0 (0.236) 65N 7.0 (0.276) 6.0 (0.236) 7.0 (0.276) 8.0 (0.315) 7.0 (0.276) 9.0 (0.354) 8.0 (0.315) 11.0 (0.433) 13.0 (0.512) 15.0 (0.591) 19.0 (0.748) 9.0 (0.354) 8.0 (0.315) 10.0 (0.394) 9.0 (0.354) 11.0 (0.433) 13.0 (0.512) 13.0 (0.512) 15.0 (0.591) TYPICAL APPLICATION FOR SAFETY CERAMIC DISCS AND SWITCH MODE Line by-pass for noise suppression Across the line capacitors for noise suppression Cx Cx Cx=TPC 61V or 62O series Cy Cy Cy Cy=TPC 61V or 62O series Protection and suppression of a motor (X and Y function) Typical X and Y function application Cy Cx Cy Chassis Cy Cy M Y Function Cx Y Function Capacitor Cy Thompson 61V or 62O series R S X Function 20 Disc Ceramic Capacitors Ordering Code HOW TO ORDER 5 O Q 222 General Purpose 5A = NP0 / I *5B = P100 / I *5C = N150 / I *5D = N220 / I *5E = N330 / I *5F = N470 / I 5G = N750 / I 5H = N1500 / I *5I = N2200 / I *5J = N4700 / I 5K = SL 5M = Y5E / II 5N = Y5F / II 5O = Y5P / II *5P = Y5R / II *5Q = Y5T / II 5S = Y5U / II 5T = Y5V / II 5U = Z5V / II *5V = Z4V / III 5W = Y5P / III 5Y = Y5U / III 5Z = Y5V / III Professional Switch Mode Safety 6A = NP0 / I *6B = P100 / I *6C = N150 / I *6D = N220 / I *6E = N330 / I *6F = N470 / I 6G = N750 / I *6H = N1500 / I *6I = N2200 / I 6J = N4700 / I 61 = SAFETY 62 = SAFETY 65 = SAFETY 67 = Y5U / SM 68 = Y5V / SM 6L = Y5P / SM 6M = X5E / II 6N = X5F / II 6O = X5P / II *6P = X5R / II *6Q = X5T / II 6S = X5U / II 6T = X5V / II 6U = Z5V / II *6V = Z4V / III 6W = Y5P / III 6Y = Y5U / III 6Z = Y5V / III Rated Voltage (dc) D = 16V F = 25V H = 50V K = 100V N = SAFETY O = SAFETY Q = 500V R = 1000V S = 2000V T = 3000V U = 4000V V = SAFETY W = 5000V *X = 6000V *Y = 7500V Capacitance 222 = 2.2 nF *Upon Request 4 Capacitance = TPC code 1 pF = 1R0 1.2pF = 1R2 1.5pF = 1R5 1.8pF = 1R8 2.2pF = 2R2 2.7pF = 2R7 3.9pF = 3R9 4.7pF = 4R7 5.6pF = 5R6 6.8pF = 6R8 8.2pF = 8R2 10pF = 100 12pF = 120 15pF = 150 18pF = 180 22pF = 220 27pF = 270 33pF = 330 39pF = 390 47pF = 470 56pF = 560 68pF = 680 82pF = 820 Capacitance = TPC code 100pF = 101 120pF = 121 150pF = 151 180pF = 181 220pF = 221 270pF = 271 330pF = 331 390pF = 391 470pF = 471 560pF = 561 680pF = 681 820pF = 821 1nF = 102 1.2nF = 122 1.8nF = 182 2.2nF = 222 2.7nF = 272 3.3nF = 332 3.9nF = 392 4.7nF = 472 5.6nF = 562 6.8nF = 682 8.2nF = 822 10nF = 103 15nF = 153 22nF = 223 33nF = 333 47nF = 473 100nF = 104 200nF = 204 Disc Ceramic Capacitors Ordering Code M A E Tolerance C = 0.25 pF D = 0.50 pF J = 5% K = 10% M = 20% S = -20+50% Z = -20+80% P = 0+100% A A Packaging Capacitor Diameter 2 (0.079) A = 4 (0.157) B = 5 (0.197) C = 6 (0.236) D = 7 (0.276) E = 8 (0.315) F = 9 (0.354) G = 10 (0.394) H = 11 (0.433) J = 13 (0.512) K = 15 (0.591) M* = 19 (0.748) Cardboard Strips A= Bulk E = 5 (0.197) 1 (0.039) free wire length C = 10 (0.394) 1 (0.039) free wire length D = 25 (0.984) 1 (0.039) free wire length Taping Avisert Reel Panasert *Wire 0.8 (0.031) recommended H Lead Forming inches 2.5 0.5 +0.6 5 -0.2 +0.6 6 -0.2 +1 7.5 -0.5 +0.5 10 -1.0 +1 12.5 -0.5 .1 .025 D - - .2 .025 A O N .25 .025 E X - .3 .05 B R Q .4 .05 C W - .5 .05 P - - L Avisert Ammo Pack mm L I M M J L L Panasert K M M Finishing Diam 9 (0.354) and F = 5.00 (0.197) For every other: Coating does not surpass the bend Low Voltage A = Phenolic General Q = Waxed phenolic ( Purpose ) S = Epoxy (Professional) cap. diameter 8 (0.315) D = Epoxy (Professional) cap. diameter > 8 (0.315) High Voltage F = Measured from the center of leads 0.6 0.1 (0.024) (0.004) 0.8 0.1 I = Epoxy wire diameter (0.031) (0.004) L = Phenolic wire diameter 0.6 0.1 (0.024) (0.004) C = Epoxy wire diameter Please note that not all code combinations are either possible or available. 5 Disc Ceramic Capacitors Marking DIG. 2 Logo: Only in diam. 6mm O TC / Class General Purpose A = NP0 / I *B = P100 / I *C = N150 / I *D = N220 / I *E = N330 / I *F = N470 / I G = N750 / I H = N1500 / I *I = N2200 / I *J = N4700 / I K = SL M = Y5E / II N = Y5F / II O = Y5P / II P = Y5R / II Q = Y5T / II S = Y5U / II T = Y5V / II U = Z5V / II V = Z4V / III *W = Y5P / II *X = Y5R / II Y = Y5U / II Z = Y5V / II *Upon Request Professional A = NP0 / I B = P100 / I C = N150 / I D = N220 / I E = N330 / I F = N470 / I G = N750 / I H = N1500 / I I = N2200 / I J = N4700 / I 7 = Y5U / SM 8 = Y5V / SM L = Y5P / SM M = X5E / II N = X5F / II O = X5P / II P = X5R / II Q = X5T / II S = X5U / II T = X5V / II U = Z5V / II V = Z4V / III W = Y5P / III X = Y5R / III Y = Y5U / III Z = Y5V / III 222 OQM DIG. 3 Q DIG. 7 M Rated Voltage D = 16V F = 25V H = 50V K = 100V Q = 500V R = 1000V S = 2000V T = 3000V U = 4000V W = 5000V X = 6000V Y = 7500V Tolerance C = 0.25pF D = 0.5pF J = 5% K = 10% M = 20% S = -20 +50% Z = -20 +80% P = 0 +100% Capacitance 1pF = 109 1.2pF = 129 1.5pF = 159 1.8pF = 189 2.2pF = 229 2.7pF = 279 3.9pF = 399 4.7pF = 479 5.6pF = 569 6.8pF = 689 8.2pF = 829 10pF = 100 12pF = 120 15pF = 150 18pF = 180 22pF = 220 27pF = 270 39pF = 390 47pF = 470 56pF = 560 68pF = 680 82pF = 820 Safety Front Capacitance As above EIA 100pF = 101 120pF = 121 150pF = 151 180pF = 181 220pF = 221 270pF = 271 390pF = 391 470pF = 471 560pF = 561 680pF = 681 820pF = 821 1nF = 102 1.2nF = 122 1.8nF = 182 2.2nF = 222 2.7nF = 272 3.9nF = 392 4.7nF = 472 5.6nF = 562 6.8nF = 682 8.2nF = 822 10nF = 103 15nF = 153 22nF = 223 33nF = 333 47nF = 473 100nF = 104 200nF = 204 Type 61V 61V 471M TC - Temperature coefficient. DIG - for better understanding, check pages 3 and 4. 620 65N Tolerance As above Back: (Approval marks) 28 Disc Ceramic Capacitors Packaging IDENTIFICATION AND TRACEABILITY On all TPC ceramic capacitors packages, you will find a bar code label with the following information: Lot number Manufacturing date Quantity of parts per packaging Product part number TAPED PARTS QUANTITY TABLE millimeters (inches) Rated Voltage (Vr) Diameter D Quantities Ammopack Vr <= 500V D 7 (0.276) 2000 2500 7 < D 11 (0.433) 2000 2000 500V<Vr<=2KV D 11 (0.433) 1500 2000 2KV<Vr=5KV D 11 (0.433) 1000 1500 Reel CARDBOARD STRIPS QUANTITY TABLE Rated Voltage (Vr) Vr <= 500V 500V<Vr<=2KV 2KV<Vr<=5KV millimeters (inches) Diameter D < = 5 (0.197) Lead Space > 5 (0.197) D 8 (0.315) 2500 1500 8 (0.315) D 11 (0.433) 1500 - 8 (0.315) D 13 (0.512) - 1000 11 (0.433) D 15 (0.591) 1000 - 13 (0.512) D 19 (0.748) - 500 D 19 (0.748) 500 - D 9 (0.354) 1500 1000 9 (0.354) D 11 (0.433) - 1000 9 (0.354) D 13 (0.512) 1000 - 11 (0.433) D 19 (0.748) - 500 13 (0.512) D 19 (0.748) 500 - D 9 (0.354) 1500 - D 11 (0.433) - 1000 D 13 (0.512) 500 500 Safety D 6 (0.236) 1500 1500 61V 7 (0.275) D 9 (0.354) 1000 1000 9 (0.354) D 500 500 Safety 65N 62O Quantities for other package alternative, upon request. 29 Disc Ceramic Capacitors Tape and Reel Specifications There are two types of taped disc ceramic capacitors: Straight or crimped leads. Both types can be shipped on reels or ammopack. The standard packaging quantities are shown bellow: millimeters (inches) Fig. 1 Fig. 2 Fig. 3 Straight leads Crimped leads Maximum pull force during insertion and lead cut F1 Digit 11 L M J H K I TPC Code 4 (0.157) D < 6 (0.236) 12N 20N D 6 (0.236) 20N 25N Available Tapings Digit 9 Sizes 4 (0.157) D 11 (0.433) A... H Sizes 6 (0.236) D 11 (0.433) C... H Digit 11 Packaging Avisert Panasert H L L FIGURE 1 FIGURE 2 FIGURE 3 J L L FIGURE 1 FIGURE 2 FIGURE 3 I M M FIGURE 1 FIGURE 2 FIGURE 3 K M M FIGURE 1 FIGURE 2 FIGURE 3 Reel Ammopack Figure 2: Inside Crimp 100V... 1000V Figure 3: Outside Crimp 1000V 30 F2 Disc Ceramic Capacitors Tape and Reel Specifications millimeters (inches) Straight Leads Figure 1 A (Avisert) P (Panasert) Description of Symbols Crimped Figure 2 & 3 Avisert & Panasert Crimp angle -- -- 20...45 Crimp length C -- -- 1.7 min. Lead diameter d 0.60 0.1 Disc diameter D 11 max. Lead hole diameter Do 4.0 0.2 Disc thickness T See Catalog Lead spacing F 5.0 +0.6 -0.2 h Component alignment, front-rear 01 Height of component from tape center H 19.5 0.5 16.5 0.5 - 0 -- Height from tape center to crimp Ho -- 16 + 0.5 - 0 Component height H1 32.25 max. Distance from component leads to tape bottom 1 -- >23.5 <32.25 12 max. Tape width W 18 Bonding tape width W3 5.5 min. Feed hole position W1 9.0 0.5 Pitch between discs P 12.7 1 Feed hole pitch Po 12.7 0.3 Hole center to lead P1 3.85 0.7 Feed hole center to component center P2 6.35 1 Tape + bonding tape thickness t 0.7 0.2 Total tape thickness. including lead t2 1.5 max. +1 -0.5 SHIPPING CONTAINER PACKAGING Ammopack 32.25 max. Reel 8 Ammopack 5 Reel This side up during storage and transportation max. stacking: 10 boxes max. stacking: 10 reels 31