Metrimate Pin and Socket Connectors Product Facts Recognized under the Component Program of Underwriters Laboratories Inc., (R) File No. E28476 Certified by Canadian Standards Association, File No. LR7189 Tested to VDE requirements outlined in VDE Test Report No. 47511431-1029/A1l Produced under a Quality Management System certified to ISO 9001 A copy of the certificate is available upon request. Designed to meet IEC (440 V) requirements True metric dimensions-- contacts on 5 [.197] centers (drawer connectors and special in-line connectors and pin headers have contacts on 5.08 [.200] centers) Panel mount versions require no hardware for mounting Polarized housings 4- thru 36-position square grid configurations can be mounted to and removed from either front or rear of panel Housings made of UL rated 94V-0 thermoplastic Strain reliefs available for 6- thru 36-position square grid, panel mount housings Drawer connectors available in 4- thru 30-position sizes, standard and low profile versions AMP Metrimate connectors are true metric specification connectors designed for panel, free-hanging or pc board application. These connectors offer improvements in durability, density and electrical performance over competitive soft shell pin and socket connectors. They are ideally suited for equipment manufacturers engaged in both national and international markets. This versatile pin and socket connector line is designed to meet the general requirements of various testing and approval agencies, including UL, CSA, VDE and IEC. Table of Contents Presently, connectors are available in various design configurations and the most popular sizes to satisfy a variety of application requirements. Such designs include: square grid connectors for free-hanging and/or panel mounting; free-hanging in-line connectors; square grid and in-line pin and socket headers for pc board mounting; and drawer connectors for rack and panel mounting with radial float. In-Line Connectors (Free-Hanging), 5 [.197] Centerline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39-40 For high electrical performance and maximum economy, all connectors employ housings made of UL rated 94V-0 thermoplastic. Performance Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5 Metrimate Connector Applications . . . . . . . . . . . . . . . . . . . . . . 6-8 Contacts: Type III+ (Crimp) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Type III+ (Grounding Pins) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Type III+ (Solder) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-11 High Current Upgrade, Type II and III+. . . . . . . . . . . . . . . . 12 Subminiature Coaxial . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-14 Size 8, Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 High Current Upgrade, Size 8, Power . . . . . . . . . . . . . . . . . 16 .125 POWERBAND Contacts. . . . . . . . . . . . . . . . . . . . . . . . . . 17 Drawer Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-26 Low Profile Drawer Connectors. . . . . . . . . . . . . . . . . . . . . . . 27-30 Square Grid Connectors (Free-Hanging and Panel Mount) . . . . . . . . . . . . . . . . . . . . . 31-33 Strain Relief Kits for Square Grid Connectors . . . . . . . . . . . . 31 Square Grid PC Board Mount Headers . . . . . . . . . . . . . . . 34-38 In-Line PC Board Mount Headers, 5 [.197] Centerline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41-43 Keying Plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 In-Line Connectors, 5.08 [.200] Centerline. . . . . . . . . . . . 44-47 In-Line Coaxial Socket Headers . . . . . . . . . . . . . . . . . . . . . . 48-51 Rectangular Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52-53 Commoning and Power Distribution Connectors . . . . . . 54-55 Application Tooling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56-57 Technical Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 Part Number Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 Need more information? Call Technical Support: 1-800-522-6752 The Center is staffed with specialists well versed in Tyco Electronics products. They can provide you with: Technical Support Catalogs Technical Documents Product Samples Tyco Electronics Authorized Distributor Locations Dimensioning: Dimensions are in millimeters and inches. Values in brackets are equivalent U.S. Customary Units. Metric symbols used are: C (Celsius) mm2 (square millimeter) Note: Dimensions in this catalog are for reference purposes only. Customer drawings are available on request. Specifications subject to change. Consult Tyco Electronics for latest design specifications. (c)1978, 1979, 1983, 1985, 1989, 1994, 1998 and 2003 by Tyco Electronics Corporation. All Rights Reserved. ACTION PIN, AMP, AMPOMATOR, AMP-O-LECTRIC, AMP-O-MATIC, CERTI-CRIMP, COAXICON, LGH, POWERBAND, PRO-CRIMPER and TYCO are trademarks. 2 2 Catalog 82045 Revised 11-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Metrimate Pin and Socket Connectors Performance Characteristics Electrical Characteristics Voltage Rating: UL (600 VAC and VDC), CSA (600 VAC and VDC), VDE (380 VAC, 450 VDC), IEC (440 V) Dielectric Strength: 2000 Volts, RMS (at sea level) Current Rating: See contact current carrying capability data below. Insulation Resistance: 5000 Megohms (Min.) Termination Resistance: Dependent upon individual contact type. Refer to applicable Product Specification. (Technical Documents, page 58). Environmental Characteristics Temperature Range: -55C to +130C [-67F to +266F] Mechanical Characteristics Air Gap: Exceeds 3.2 [.125] Creep Distance: Exceeds 4 [.157] Mounting Distance (Live Contact-to-Panel): Exceeds 6 [.237] Acceptable Panel Thicknesses: 0.8-2.3 [.030-.090] Contact Current Carrying Capability CONTACT CURRENT GUIDE Maximum Current (Amperes)* 100 Pin Diameter 90 80 Size 8 3.58 [.141] 70 .125 POWERBAND Contact 3.06 [.125] High Current Upgrade Size 8 in a fully-loaded 8-Pos. Drawer Connector (Single contact -- 55 Amperes) 3.40 [.130] High Current Upgrade Louvertac, Type III+ 1.52 [.062] Type III+ 1.52 [.062] Type III+ in a fully-loaded header 0.98 [.040] 60 50 50 46 40 30 30 23 20 13 7.5 10 0 *Based on single contact free air conditions. 1. .125 POWERBAND - Precision formed pins & sockets. 2. High Current Louvertac - Screw machined pin & socket contacts. Both versions feature the AMP Louvertac springs for superior current carrying, heat transfer and durability performance. See catalog 65141. The total current capacity of each contact in a connector is dependent upon the heat rise resulting from the combination of electrical loads on all the contacts in the connector arrangement and the maximum ambient temperature in which the connector will be operating. Caution must be taken to assure that these combinations of conditions do not cause the internal temperature of the connector to exceed the maximum operating temperature of the housing material. There are several variables which must be considered when determining this maximum current carrying capability for your application. These variables are: a. Wire Size--Larger wire will carry more current since it has less resistance to current flow; therefore, it generates less heat. The wire also conducts heat away from the connector. b. Connector Size--In general, the more circuits in a connector, the less current per contact can be carried. c. Ambient Temperature--The higher the ambient temperature, the less current can be carried. 3 3 Catalog 82045 Revised 11-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Metrimate Pin and Socket Connectors Performance Characteristics (Continued) Current Rating Verification Can a contact rated at 10 amperes carry 10 amperes? The method can be summarized as follows: Maybe yes, but probably not. The reason lies in the test conditions used to rate the contact. If these conditions do not adequately reflect the application conditions, the actual allowable current levels may be lower than specified levels. For example, many manufacturers, including Tyco Electronics, test a single contact in air. This gives an accurate measure of the basic current-carrying capacity of the contact. Use the contact alone in air and it can certainly carry 10 amperes. Use it in a multi-position connector surrounded by other current-carrying contacts or in high ambient temperatures, and the contact should carry less current. The contact is aged to EODL conditions by durability cycling, thermal cycling, and environmental exposure. The contact's resistance stability is verified. The current necessary to produce the specified temperature rise is measured. This T-rise is usually 30C. A rating factor is determined to allow derating of multiple contacts in the same housing and for different conductor sizes. Similarly, as the contact ages and stress relaxation, environmental cycling, and other degradation factors take their toll, the contact's current-carrying capacity decreases. A prudent design must set current levels for such end-of-designlife (EODL) conditions. Practical current-carrying capacity is not an absolute, but an application-dependent condition. New Method Simplifies Ratings To help the designer set the appropriate current level, Tyco Electronics has developed a method of specifying current-carrying capacity. This method takes into account the various application factors that influence current rating. Temperature One other factor influencing current levels is the maximum operating temperature, for example, 105C. If the application has a high ambient temperature (over 75C) the contact's T-rise is limited by the maximum operating temperature. For example, an application temperature of 90C limits the contact T-rise to 15C. Since current produces heat (the I2R law), the current must be lowered to limit the T-rise. A contact's T-rise depends not only on its I2R Joule heating, but also on its ability to dissipate the heat. Consider a contact in a multi-contact housing. Joule heating in multiple contacts will raise the local ambient temperature. Since the contact will not be able to dissipate its own heat as well by convection, the maximum T-rise will be realized at a lower current level. Consequently, the allowable current level must be lower to maintain an acceptable T-rise. For a given connector, the current level will be set by the loading density. A connector containing 50% current-carrying contacts will permit higher currents (per contact) than a connector will at 75% loading. The loading percentage assumes an even distribution of contacts within the housing. If all 10 contacts are grouped together in one section of a 20-position connector, the loading density may approach 100%. The Importance of EODL As stated, T-rise in a contact depends on both resistance and current. As it ages, a contact's resistance will increase. The contact designer will specify a maximum resistance for the contact, this level is the end-of-design-life resistance. Before the contact is tested for current, Tyco Electronics subjects it to a sequence of tests that exercise many major failure mechanisms and thereby simulates EODL conditions. Conditioning includes mating cycling, industrial mixed-flowing gases, humidity and temperature cycling, and vibration to sequentially introduce wear, corrosion, stress relaxation, and mechanical disturbance. Presentation The presentation of currentcarrying capacity in Tyco Electronics product specifications includes two parts: First, a base curve showing current levels versus T-rise for a single circuit and the largest wire size. This represents the maximum current capacity of 4 4 Catalog 82045 Revised 11-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Metrimate Pin and Socket Connectors Performance Characteristics (Continued) the contact. The curve is usually flat up to 75C ambient and then drops off. Up to 75C, the 30C T-rise limits the amount of current, and above 75C the current must be reduced to keep the combination of ambient temperature and T-rise from exceeding the maximum operating temperature of 105C. Next are rating factors, a table of multipliers to account for connector loading and for smaller wire sizes. The designer first determines the base current for the ambient conditions of the application, then multiplies this base current by the rating factors to find the current level for the application's loading factor and wire size. An Example: To demonstrate the method of specifying current, consider the following application conditions, an ambient temperature of 65C, a 50% loading of contacts in the housing, and 20 AWG [0.6 mm2] wire. From Figure 1, the base current rating is 14 ampere with 18 AWG [0.8 mm2] wire. Figure 2, the rating factor for 50% loading and 20 AWG [0.6 mm2] wire is 0.68. The specific rating for this application is the product of the base rating and the rating factor: 14 x 0.68 = 9.5 ampere Each of the contacts can carry 9.5 ampere. However, if the ambient temperature is 80C the allowable T-rise becomes 25C. The base current must be lowered to 12.8 ampere so that the 105C maximum operating temperature is not exceeded. The current rating then becomes: 12.8 x 0.68 = 8.7 ampere. Practical Values The current-rating method gives designers practical values applicable to their applications. While the specified current levels for a contact may be lower than for other testing methods, they are more realistic and simplify the system design process. Figure 1 Graph shows the relationship between base current, ambient temperature, and contact T-rise. "Spec-manship" is replaced by a realistic assessment of the current-carrying capacity of a contact under varying conditions of temperature, connector loading, and wire size. Figure 2 Rating factors allow the base current to be adjusted for various connector loading and wire sizes. 5 5 Catalog 82045 Revised 11-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Metrimate Pin and Socket Connectors Metrimate Connector Applications Drawer Connectors Standard Drawer Connectors, Rack and Panel Applications Standard Drawer Connectors, Wire-To-Board Plug 12, 19 and 25 Position Pin Headers (Solder); 25 Position Pin Header (ACTION PIN Contacts); 8 and 15 Position Power Drawer Pin Headers (Pages 18, 19) Receptacle 25 Position Socket Headers (Solder); 8 and 15 Position Power Drawer Socket Headers (Pages 18, 19) Low Profile Drawer Connectors, Wire-To-Board, and Wire-To-Wire 23 Position Wire-To-Board (Right-Angle); 18 Position Hybrid (5 Power, 13 Signal) Wire-To-Board (Right-Angle); 30 Position Wire-To-Wire (Page 27) 6 6 Catalog 82045 Revised 11-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Metrimate Pin and Socket Connectors Metrimate Connector Applications (Continued) Square Grid Connectors 7 7 Catalog 82045 Revised 11-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Metrimate Pin and Socket Connectors Metrimate Connector Applications (Continued) In-Line Connectors 8 8 Catalog 82045 Revised 11-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Metrimate Pin and Socket Connectors Signal Contacts Type III+, Crimp, Snap-In +0.025 1.588 -0.051 [[.0625 +.0010 -.0020 ] Dia. Pin Body Spring, Stainless Steel Spring, Stainless Steel 9.91 Min. [.390] Pin Ferrule, Brass, Nickel Flash 2.87 Max. [.113] Dia. Pin Socket 13.460.25 [.530.010] Material Related Product Data Contact Body--Brass or phosphor bronze Retention Spring--Stainless steel Application Tooling--Pages 56, 57 Technical Documents 114-10004 Application Specification 108-10042 Product Specification Finish Socket See chart. Contact Size 16--Pin Diameter 1.57 [.062] (Test Current, 13 Amperes) Wire Size Range AWG mm2 30-28 30-26 0.05-0.09 0.05-0.15 Ins. Dia. Range 0.38-0.76 .015-.030 1.02-1.521 .040-.060 0.36-0.761 .014-.030 26-24 0.12-0.2 0.89-1.401 .035-.055 1.02-2.031 .040-.080 24-20 0.2-0.6 1.52-3.055 .060-.120 2.03-2.541 .080-.100 Strip Form Contact No. Pin Socket Contact Finish Gold/Nickel2 788085-3 788088-2 -- -- Sel. Gold/Nickel3 Bright Tin-Lead Gold/Nickel2 Sel. Gold/Nickel3 Gold/Nickel2 Sel. Gold/Nickel3 Bright Tin-Lead Gold/Nickel2 Sel. Gold/Nickel3 Sel. Gold/Nickel4 788085-1 66425-6 66425-7 66425-8 66393-7 66393-8 66106-6 66106-7 66106-8 -- 788085-4 -- 66429-3 66429-4 -- 66406-4 66107-2 66107-3 66107-4 -- Bright Tin-Lead 66102-7 Gold/Nickel2 66102-8 66102-9 2-66102-2 -- 66564-6 66564-8 66564-1 66332-5 66332-7 66332-8 -- 66098-2S 66098-7 66098-8 66098-9 66098-6 788088-1 66424-6 66424-7 66424-8 66394-7 66394-8 66108-6 66108-7 66108-8 66108-1 66104-7 2-66104-5 66104-8 66104-9 2-66104-3 66104-1 66563-6 66563-8 -- 66331-5 66331-7 66331-8 66331-2 66103-3 66103-4 1-66103-2 -- 66566-2 66566-4 66566-1 66400-1 66400-3 66400-4 -- 788088-3 -- 66428-3 66428-4 -- 66405-4 66109-2 66109-3 66109-4 66109-1 66105-2 -- 66105-3 66105-4 1-66105-3 66105-1 66565-2 66565-4 -- 66399-1 66399-3 66399-4 66399-2 66100-7 66099-2 66101-2 66100-8 66100-9 -- 66358-6 1-66358-2 1-66358-4 66358-9 1-66358-0 1-66358-3 66358-1 66598-1 66598-7 66598-2 66099-3 66099-4 66099-1 66101-3 66101-4 -- 66361-2 66361-7 66360-2 66360-7 66361-3 66361-4 66361-8 -- 66360-3 66360-4 66360-8 66360-1 66602-1 66601-1 Sel. Gold/Nickel3 Sel. Gold/Nickel4 Bright Tin-Lead Sel. Gold/Nickel3 Sel. Gold/Nickel4 Bright Tin-Lead Gold/Nickel2 Sel. Gold/Nickel3 Sel. Gold/Nickel4 Bright Tin-Lead 18-16 0.8-1.4 2.03-2.541 .080-.100 Gold/Nickel2 Sel. Gold/Nickel3 Sel. Gold/Nickel4 Bright Tin-Lead 2.03-2.541 .080-.100 18-14 Gold/Nickel2 Sel. Gold/Nickel3 0.8-2.0 Sel. Gold/Nickel4 2.79-3.815 .110-.150 1Overall Loose Piece Contact No. Pin Socket 66359-6 1-66359-1 66359-9 1-66359-0 1-66359-2 -- Bright Tin-Lead 66597-1 Sel. Gold/Nickel3 66597-2 insulation crimp diameter, including crimp barrel, must not exceed 3.18 [.125]. 20.00038 [.000015] gold in the mating area over 0.00127 [.000050] min. nickel. 30.00076 [.000030] gold in the mating area, with gold flash on remainder, over 0.00127 [.000050] min. nickel. 4.0.00076 [.000030] gold in the mating area, with gold gradient on remainder, over 0.00127 [.000050] min. nickel. 5Contacts can only be used in Metrimate and CPC Series 1 (Arr. 23-24), Series 4 (Arr. 23-13M, 23-16M, 23-22M), and VDE connectors. 66103-2 66602-2 6To use with the 626 Pneumatic Tool System: remove the crimping head from the Straight Action Hand Tool (SAHT) Assembly, order SAHT Adapter Part No. (Call Technical Support), Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without), and Power Unit PartNo. 189721-1 (hand actuated) or 189722-1 (foot actuated). SStandard reeling of strip form contacts. *Commercial PRO-CRIMPER II hand tool for field repair only. Note: Die Set can be adapted for use with the 626 Pneumatic Tool System. 66601-2 Tooling Part No. Loose Piece Strip Form Hand Tool Applicators 567867-1*** 90716-1 or 567947-1*** or 680602- *** 91515-16 466598- *** 90225-26 466585-3*** 91515-16 or 58495-1* 466321- *** or 466908-2*** 91515-16 or 58495-1* 466323- *** or 466907-2*** 91542-16 466383-4*** or 466979-1*** or 567363- *** 91523-16 or 90225-26 466324- *** or 466942-1*** 91505-16 or 91523-16 or 58495-1* 466325- *** or 466906-1*** 91519-16 466326- *** or 466923-2*** 91521-16 466958-1*** or 567364- *** Single contact, free-air test current is not to be construed as contact rating current. Use only for testing. Refer to contact current carrying capability information on page 3. Insertion Tool Part No. 91002-1 (for insulation diameters 1.78 [.070] or less), No. 200893-2 (for insulation diameters 2.29 [.090] max.). Extraction Tool Part No. 305183. (Instruction Sheet 408-1216) ***Call Technical Support for Automatic Machine Applicator Part Numbers. 9 Catalog 82045 Revised 11-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Metrimate Pin and Socket Connectors Signal Contacts (Continued) Type III+, Crimp, Snap-In Grounding Pin (make first - break last) Contact Size--16 Pin Diameter--1.57 [.062] Material and Finish Related Product Data Contact Body--Copper alloy, plated tin or gold Spring--Stainless steel Application Tooling--Pages 56, 57 Technical Documents--Page 58 AWG Ins. Dia. Range1 Contact Finish Strip Form Loose Piece 0.12-0.2 26-24 0.89-1.4 .035-.055 Tin-Lead Sel. Gold/Nickel2 164159-3 164159-4 164162-1 164162-2 0.2-0.6 24-20 1.14-1.78 .045-.070 Bright Tin-Lead 164160-3 164163-1 Sel. Gold/Nickel2 164160-4 164163-2 164161-3 164164-1 18-16 1.98-2.49 .078-.098 Tin-Lead 0.8-1.4 Sel. Gold/Nickel2 164161-4 164164-2 Wire Size Range [mm2] Strip Form Applicator Part No. Loose Piece Hand Tool Part No. -- 91515-13 or 58495-1* 466323- *** or 466907-2*** 466741- *** or 680114-3*** 91515-13 or 91505-13 or 58495-1* 91523-13 or 91505-13 or 58495-1* Grounding Pin Part No. 1Overall 2Gold insulation crimp diameter, including crimp barrel, must not exceed 3.18 [.125]. flash over 0.00076 [.000030] min. nickel on entire contact, with 0.00076 [.000030] gold in contact area. 3To use with the 626 Pneumatic Tool System: remove the crimping head from the Straight Action Hand Tool (SAHT) Assembly, order SAHT Adapter Part No. (Call Techni- cal Support), Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without), and Power Unit PartNo. 189721-1 (hand actuated) or 189722-1 (foot actuated). *Commercial PRO-CRIMPER II hand tool for field repair only. Note: Die Set can be adapted for use with the 626 Pneumatic Tool System. ***Call Technical Support for Automatic Machine Applicator Part Numbers. Extraction Tool Part No. 725840-1 Type III+, Solder Versions Spring, Stainless Steel Solder-Type (with Preformed Wire Barrel/Insulation Support) 9.91 Min. [3.90] 27.56 Max. [1.085] 1.588+.0254 -.0508 Dia. .0625+.0010 [.0625 -.0020] [1.588 ] Pin Body, Brass Pin Localized Plate Area 5.08 [.200] Min. Pin 20.96 Max. [.825] Socket Material Contact Body and Tab--Brass Retention Spring--Stainless steel Finish See chart on Page 11. 13.460.25 [.530.010] Socket 10 10 Catalog 82045 Revised 11-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Metrimate Pin and Socket Connectors Signal Contacts (Continued) Type III+, Solder Versions (Continued) Spring, Stainless Steel Solder Tab 9.91 Min. [.390] Pin 1.588+.0254 -.0508 20.170.25 [.794..010] .0625+.0010 [.0625 -.0020 ] 1.58 ] Pin Body, Brass 0.51 [.020] Localized Plate Area 5.08 [.200] Min. 28.24 Max. [1.112] 9.27 Max. [.365] Pin Socket Spring Stainless Steel Ferrule, Brass, Nickel Flash 1.47 [.058] 3.05 [.120] 2.67 [.105] Body Brass Solder Tab 21.97 [.865] 9.27 Max. [.365] Material Contact Body and Tab--Brass Retention Spring--Stainless steel 13.46.0.25 [.530 .010] Finish See chart. Socket Contact Size 16--Pin Diameter 1.57 [.062] (Test Current, 13 Amperes) Wire Size Range AWG 26-20 18-16 [mm2] 0.12-0.6 0.8-1.4 Solder Tab Contact Finish Gold/Nickel1 Gold/Nickel1 Duplex2 Bright Tin-Lead3 Loose Piece Contact No. Pin 266182-1 266180-1 202236-1 202236-2 Socket 266183-1 266181-1 202237-1 202237-2 10.00076 [.000030] gold in mating area over 0.00127 [.000050] nickel. plated 0.00076 [.000030] gold in mating area over 0.00127 [.000050] nickel on contact body; bright tin-lead on solder tab. 3Bright tin-lead on entire contact. Note: These contacts can be used in Multimate contact cavities of all connector housings. Single contact, free-air test current is not to be construed as contact rating current. Use only for testing. Refer to contact current carrying capability information on page 3. Extraction Tool Part No. 305183 (Instruction Sheet 408-1216) 2Duplex 11 11 Catalog 82045 Revised 11-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Metrimate Pin and Socket Connectors Power Contacts--High Current Upgrade Type II and Type III+, Size 16 The features of the High Current Size 16 contact have been designed to fit into the existing AMP Multimate Connectors such as CPC (Circular Plastic Connector), CMC (Circular Metal Connector), G Series, M Series, Econoseal, Metrimate Square Grid and Drawer Connector housings. An initial T-Rise test in free air has shown a 23 amp capability with a 30C T-Rise. The contact may be crimped onto 14 AWG wire with a Tyco Electronics hand tool P/N 601967-1. Use turret TH502 (1-601967-6) for the pin and turret TH501 (1-601967-5) for the socket. Standard Type II Socket Standard Type III+ Socket Standard Type II Pin Wire Size AWG 14 18-16 High Current Size 16 Socket Part No. Loose Piece Tape 193846-1 193846-2 796966-1 796966-2 Standard Type III+ Pin Wire Size AWG Material High Current Size 16 Pin (Board Mount) Part No. 194264-1 Pin Body -- Leaded Brass; Copper Alloy (Board Mount) Socket Body -- Copper Alloy Louvertac Band -- Beryllium Copper Retention Spring -- Stainless Steel 14 18-16 High Current Size 16 Pin Part No. Loose Piece Tape 193844-1 193844-2 796964-1 796964-2 Finish Body -- Silver Louvertac Band -- Gold Extraction Tool Part No. 305183 Current Rating for 30C Temperature Rise 100% Energized Current-Carrying Capacity. The graph shows current-carrying capacity versus temperature rise for a fully energized 6 position Metrimate Square Grid plug P/N 207152-1 and receptacle P/N 207153-1. These initial representative amperage ratings were conducted with 14 AWG wires that were 2 feet long. 6 Circuit Metrimate Connector (Wire-to-Wire) Plug (for Sockets) Receptacle (for Pins) Notes: 1. High Current contacts with Louvertac bands are NOT intermateable with any other contact. 2. Additional information on CPC and CMC connectors is available in Catalog 82021. 3. Additional information on G Series connectors is available in Catalog 82046. 4. Additional information on M Series connectors is available in Catalog 82003. 5. Additional information on Metrimate connectors is available in Catalog 82045. 6. Additional information on Econoseal connectors is available in Catalog 82057. 7. Additional information on LGH connectors is available in Catalog 82024. 12 12 Catalog 82045 Revised 11-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Metrimate Pin and Socket Connectors Coaxial Contacts Subminiature, Crimp, Snap-In, Size 16 25.65 Ref. [1.010] Pin 16.51 Ref. [.650] Socket Pin 2.718+.127 -.000 [.107 +.005 -.000 ] Dia. A.076 .003 Dia. 6.35 [.250] Ferrule 3.05 Part No. 225088-1-- A [.120] Dia. 2.82..076 Dia. [.111.003] 3.12 Dia. Part No. 225088-3-- A [.123] Socket 6.35..203 [.250.008] 2.845..127 [.112 .005] Dia. Ferrule Part No. 1-332056-0 2.134 2.184 [.084] [.086] Dia. 5.969 Max. [.235] Ferrule Part No. 1-332057-0 Selection Chart for Coaxial Cable Cable Size (RG/U) Material Outer Shell--Brass per MIL-C-50 Center Conductor--Beryllium copper per QQ-C-533 (Pin); Brass per QQ-B-626 (Socket) Inner Dielectric--Polypropylene Retention Spring--Stainless steel per QQ-S-766 Ferrule--Copper per QQ-C-576 or ASTM-B-152 (1-332056-0) 178, 196 196 (Double Braid) 174, 188, 316 Finish Outer Shell, Center Conductor-- See chart Ferrule--Tin-lead per MIL-T-10727 174 (Double Braid) 179, 187 Note: Subminiature Coaxial Contacts are used in Metrimate In-Line Plug and Receptacle Housings (page 39); NOT recommended for use in Metrimate Standard or Drawer Connectors. 187 (Double Braid) 161 Contact Finish Gold/Nickel Gold/Copper1 Gold/Nickel Gold/Copper2 Gold/Nickel Gold/Copper1 Gold/Nickel Gold/Copper2 Gold/Nickel Gold/Copper1 Gold/Nickel Gold/Copper2 Gold/Nickel Gold/Copper1 Gold/Nickel Gold/Copper2 Gold/Nickel Gold/Copper1 Gold/Nickel Gold/Copper2 Gold/Nickel Gold/Copper1 Gold/Nickel Gold/Copper2 Gold/Nickel Gold/Copper1 Gold/Nickel Gold/Copper2 Loose Piece Contact No. Pin Socket 226537-2 51565-2 -- 51565-5 226537-2 51565-2 -- 51565-5 226537-1 51565-1 226537-4 51565-4 226537-1 51565-1 226537-4 51565-4 226537-1 51565-1 226537-4 51565-4 226537-1 51565-1 226537-4 51565-4 226537-1 51565-1 226537-4 51565-4 Ferrule Part No. Tooling Part No. Die Inserts for Hand Hand Tool 69710-1 Tool or Pneumatic Tool* 1-332057-0 69690-2 69656-2 1-225088-1 -- 69656-9 1-332056-0 69690-2 1-225088-3 -- 1-332056-0 69690-1 1-225088-1 -- 69656-8 1-332056-0 -- 69656-5 91911-3** 69656-7 91911-4** *Use hand actuated Power Unit Part No. 189721-2 or foot actuated Power Unit Part No. 189722-2. Both units require "C" Head Die Set Adapter Part No. 318161-1 and an Adapter Holder Part No. 356304-1 (with ratchet) or Part No. 189928-1 (without ratchet). Request Catalog 124208 for information on the 626 Pneumatic Tool System. **Die Set used with PRO-CRIMPER II hand tool frame Part No. 354940-1. Extraction Tool Part No. 305183 13 13 Catalog 82045 Revised 11-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Metrimate Pin and Socket Connectors Coaxial Contacts (Continued) Subminiature, Crimp, Snap-In, Size 16 Selection Chart for Twisted Pair and Shielded Wire (Continued) Wire Size AWG Pin Loose Piece Contact No. Contact Finish [mm2] Ferrule Part No. Tooling Part No. Die Inserts for Hand Hand Tool 69710-1 Tool or Pneumatic Tool* Pin Socket 30 0.05 (Twisted Pair, Solid) Gold/Nickel Gold/Copper1 226537-3 51565-3 1-332057-0 69690-2 69656-2 28 0.08-0.09 (Twisted Pair, Solid) Gold/Nickel Gold/Copper1 226537-3 51565-3 1-332057-0 69690 91911-3** 28 0.08-0.09 (Twisted Pair, Stranded 7 Str., .0050 [0.13] Dia.) Gold/Nickel Gold/Copper1 226537-3 51565-3 1-332057-0 69690-1 or 69690-2 91911-4** or 69656-2 26 0.12-0.15 (Twisted Pair, Solid or Stranded 7 Str. .0063 [0.16] Dia.) Gold/Nickel1 Gold/Copper 226537-3 51565-3 1-332057-0 69690 91911-3** 226537-1 51565-1 1-332057-0 69690-3 69656-3 226537-4 51565-4 Gold/Nickel 26 0.12-0.15 Gold/Copper1 (Shielded, .075 [1.91] Gold/Nickel Max. O.D.) Gold/Copper2 10.00076 [.000030] gold over 0.00127 [.000050] nickel--outer shell and socket center conductor; 0.00076 [.000030] gold over 0.00254 [.000100] copper--pin center conductor. 20.00127 [.000050] gold over 0.00127 [.000050] nickel--outer shell and socket center conductor; 0.00127 [.000050] gold over 0.00254 [.000100] copper--pin center conductor. *Use hand actuated Power Unit Part No. 189721-2 or foot actuated Power Unit Part No. 189722-2. Both units require "C" Head Die Set Adapter Part No. 318161-1 and an Adapter Holder Part No. 356304-1 (with ratchet) or Part No. 189928-1 (without ratchet). Request Catalog 124208 for information on the 626 Pneumatic Tool System. **Die Set used with PRO-CRIMPER II hand tool frame Part No. 354940-1. Note: A ferrule is required for each pin and socket. Extraction Tool Part No. 305183 Socket Material Outer Shell--Brass per MIL-C-50 Center Conductor--Beryllium copper per QQ-C-533 (Pin); Brass per QQ-B-626 (Socket) Inner Dielectric--Polypropylene Retention Spring--Stainless steel per QQ-S-766 Ferrule--Copper per QQ-C-576 or ASTM-B-152 (1-332056-0) 25.65 Ref. [1.010] Pin 16.51 Ref. [.650] Socket Finish Outer Shell, Center Conductor-- See chart Ferrule--Tin-lead per MIL-T-10727 Note: Subminiature Coaxial Contacts are used in Metrimate In-Line Plug and Receptacle Housings (page 39); NOT recommended for use in Metrimate Standard or Drawer Connectors. 2.845..127 [.112 .005] Dia. 5.969 Max. [.235] 2.134 2.184 [.084] [.086] Dia. Ferrule Part No. 1-332057-0 14 14 Catalog 82045 Revised 11-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Metrimate Pin and Socket Connectors Power Contacts Standard, Size 8, 4/8 Indent Crimp 23.11 [.910] 5.23 Dia. [.206] Pin Pin 22.61 [.890] 5.23 Dia. [.206] Socket Socket Note: Standard Size 8, High Current Upgrade Size 8 and .125 POWERBAND contacts are not intermateable. Material Power Contacts, Standard, Size 8 (Test Current 50 Amperes) Contact Body--Copper alloy Retention Clip--Phosphor bronze Wire Range AWG [mm2] Finish 18-16 0.8-1.4 213567-1 212014-1 Contact Body--0.00127 [.000050] gold over 0.00127 [.000050] nickel Retention Spring--Nickel plated 14-12 2-3 213662-1 212008-1 10 5 213740-1 213737-1 8 8 213552-2 213750-1 Related Product Data Technical Documents 108-10045 Product Specification 114-10014 Application Specification Contacts Pin Socket Crimping Tools Tool No. Positioner SP867 608668-1 (P) (S) 608668-2 608651-1 (P)SP867 (S) 608651-2 608651-3 608651-1 (P) (S) 608651-2 608651-3 608651-1 (P) (S) 608651-2 Single contact, free-air test current; not to be construed as contact rating current. Use only for testing. Refer to contact current carrying capability information, page 3. 15 15 Catalog 82045 Revised 11-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Metrimate Pin and Socket Connectors Power Contacts--High Current Upgrade (Continued) Metrimate Drawer Connector, Size 8 Receptacle Standard Size 8 Pin The Louvertac bands have the versatility of being designed into contact dimensions used in existing Tyco Electronics connectors. Metrimate High Current contacts have been designed to fit into the existing Drawer Connector housings. A fully energized 8 position connector with 8 gage wires can handle 30 amps per line with a 30C T-rise on either the cable-to-cable or cable-to-board. Standard Size 8 Socket Plug High Current Size 8 Pin Cable-to-Cable Material Contact Body -- Copper Alloys Louvertac Band -- Beryllium Copper Retention Spring -- Stainless Steel Finish -- Gold High Current Size 8 Socket Product Specification 108-1449 Metrimate Pin and Socket with Louvertac High Current Contact Connector Voltage Rating -- 600 VAC Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 High Current Contacts Wire Size AWG mm2 8 8 10 5 12-14 3-2 Contact Part Numbers Pin Socket 193457-1 193458-1 193642-1 193643-1 193534-1 193535-1 Crimp Tools Daniels Hand Tool #M310 or AMP P/N 356114-1 Positioner #TP944 or AMP P/N 356336-1 Extraction Tool Part No. 318813-1 or 305183-6 Daniels Manufacturing Corp., Orlando, FL Certified by Canadian Standards Association, File No. LR7189A 3.05 [.12] Diameter Solder Tail Pins Part No. 193814-1 Cable-to-Board Material 12.7 [.50] Contact Body -- Copper Alloys Louvertac Band -- Beryllium Copper Retention Spring -- Stainless Steel Finish -- Gold A typical application would have solder tail pins mounted into the receptacle and crimp sockets mounted into the plug. Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 Drawer Connector Housings Housing Part Numbers Size Configuration Plug Receptacle 8 Positions 213499-1 213500-1 213426-1 213427-1 (8 Size 8 Cavities) Certified by Canadian Standards Association, File No. LR7189A 15 Positions (3 Size 8 Cavities & 12 Size 16 Cavities) Extraction Tool Part No. 318813-1 Note: High Current contacts with Louvertac bands are NOT intermateable with any other contact. 16 16 Catalog 82045 Revised 11-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Metrimate Pin and Socket Connectors Power Contacts (Continued) .125 POWERBAND Contacts Pin Diameter--.125 [3.175] Test Current--50 Amperes 3.18 [.125] Dia. 5.23 Dia. [.206] Material and Finish Serrations Contact -- Copper Spring -- Beryllium copper Plating Code A. 0.00508 [.000200] min. silver on contact area, 0.00127 [.000050] min. on remainder, all over 0.00127 [.000050] min. nickel underplate B. 0.00076 [.000030] min. gold on contact area, gold flash on remainder, all over 0.00127 [.000050] min. nickel underplate Contact Strip Extended1 12.32 [.485] 5.23 [.206] Dia. Standard 10.16 [.400] Related Product Data Application Tooling--Pages 56, 57 Technical Document--Page 58 .125 POWERBAND Socket Contact .125 POWERBAND Pin Contact Extraction Tool Part No. 318813-1 (Instruction Sheet 408-4374) Tooling Part No. Heavy Duty Miniature (HDM) Die Sets for Applicators (for AMP-O-LECTRIC Hand Tool 69710-1 Model G Machine, or 626 Pneumatic Tool Base Part No. 354500) System* Contact Part No. Wire Size AWG/mm 2 14-12 2-3 10-8 5-8 Contact Finish A B A B A B A B Pin Length Standard Standard Extended1 Extended1 Standard Standard Extended1 Extended1 Strip Loose Piece Pin Socket Pin Socket 213845-1 213845-2 213845-5 213845-6 213841-1 213841-2 213841-5 213841-6 213847-1 213847-2 -- -- 213843-1 213843-2 -- -- 213845-3 213845-4 213845-7 213845-8 213841-3 213841-4 213841-7 213841-8 213847-3 213847-4 -- -- 213843-3 213843-4 -- -- 680195-3 356612-1 680197-3 356611-2 (10 AWG) 356611-1 (8 AWG) 1For use in Metrimate Drawer Connectors listed in chart below and Two-Piece Sealed Circular Plastic Connectors (CPC), Series 5 and 6. Single contact, free-air test current; not to be construed as contact rating current. Use only for testing. Refer to contact current carrying capability information, page 3. Note: Standard Size 8, High Current Upgrade Size 8, and .125 POWERBAND contacts are not intermateable. *A typical 626 Pneumatic Tool System requires: a power unit (Part No. 189721-2, hand actuated or 189722-2, foot actuated), an adapter holder (Part No. 356304-1, with ratchet), and "C" Head adapter Part No. 318161-1. .125 POWERBAND Metrimate Drawer Connectors No. of Pos. 8 Housing Part No. Plug Receptacle 213886-1** 213500-3** Color: blue **For use with .125 POWERBAND contacts (Extended Pin Length), listed above. 17 17 Catalog 82045 Revised 11-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Metrimate Pin and Socket Connectors Drawer Connectors Standard Drawer Connector Panel Mount Product Facts 4-, 12-, 19- and 25-position connectors for Size 16 contacts 8-position connector for Size 8 power contacts, and a 15-position connector for 3 Size 8 power contacts and 12 Size 16 contacts Provides "blind" mating with up to 2.3 [.090] misalignment in any direction Guide pins molded into plug half Plug and receptacle can be front- or rear-panel mounted Material Black glass-filled thermoplastic, 94V-0 rated Related Product Data Contacts--Pages 9-17 Mounting Screw--Page 20 Keying Plug--Page 44 Dimensional Specifications and Recommended Panel Cutouts-- Pages 21-26 Performance Characteristics-- Page 3 Technical Documents--Page 58 Product Specifications-- 108-10033 108-10045 Application Specifications-- 114-10039 114-10014 Standard Drawer Connectors 4 12 19 Connector Housing Part Nos.* Receptacle Receptacle With 8/32 Inserts 212608-1 212609-1 213749-1 211758-1 211759-1 213748-1 208210-2 208209-2 -- 25 211150-1 No. of Pos. Plug 211149-1 -- PC Header Part Nos. Pin Headers Socket Headers Solder Tails ACTION PIN Solder Tails -- -- -- 213824-1A -- -- 213738-2A -- -- 213558-1B 213881-1A 213672-1A 213558-2C 213784-1B Grounding Pins should not be used in these receptacle cavities 1 and 4 1 and 12 1 and 19 1 and 25 *Housings only, order contacts separately. See pages 9-12 for contact specifications. PC Header Plating Code: AContact brass plated 0.00076 [.000030] min. gold on mating end, gold flash remainder, both over 0.00127 [.000050] min. nickel underplating. Post end brass plated 0.00254 [.000100] min. tin-lead over 0.00254 [.000100] min. copper. Spring--Stainless steel. BContact phosphor bronze plated 0.00254 [.000100] min. tin-lead over 0.00127 [.000050] min. nickel. CContact phosphor bronze plated 0.00076 [.000030] min. gold on the mating area, 0.00038 [.000150] min. tin-lead on the ACTION PINcontact end, all over 0.00127 [.000050] min. nickel. Note: Select loaded configurations including grounding pins can be made available; consult Tyco Electronics. 18 18 Catalog 82045 Revised 11-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Metrimate Pin and Socket Connectors Drawer Connectors (Continued) Power Drawer Connector, Size 8* *For use with Size 8 contacts found on page 15 Blindmate Power Connectors No. of Pos. 8 (8 size 8) 15 (3 size 8, 12 size 16) Housing Part No.* Plug Receptacle 213499-1 213426-1 213500-1 213427-1 PCB Headers Pin Socket With 8/32 Insert 213752-1 213882-1 213883-1 -- 1213713-1 1 1213908-21 1Loaded with Size 16 contacts only. *Housing only, order contacts separately. See pages 15 and 16 for contact specifications. Power Drawer Connector, .125 POWERBAND* *For use with .125 POWERBAND contacts found on page 17 .125 POWERBAND Connectors No. of Pos. 8 Housing Part No. Plug Receptacle 213886-1* 213500-3* *Color: blue 19 19 Catalog 82045 Revised 11-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Metrimate Pin and Socket Connectors Drawer Hardware Mounting Screw Material Stainless steel Thread Size M4x0.7-6H/6g SAE 6/32 Part No. 208211-1 208211-4 Note: These shoulder screws are used for mounting the plug housing and they provide float for positioning of misaligned connectors. Two are required for each plug. Mounting screws are to be ordered separately. Nuts are to be supplied by the customer. Screw Kits Part No. 213283-2 31.1 [1.224] Ref. Kit Includes: 2--M4 screws, 2--Springs, 2--Washers Screw Kits are recommended in order to compensate for misaligned connector halves and to provide float in X, Y, and Z directions. 9.5 [.375] 1.6 [.063] Ref. 21.7 [.854] Ref. Plug Connector Cabinet Panel 20 20 Catalog 82045 Revised 11-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Metrimate Pin and Socket Connectors Drawer Connector Specifications 4 Position Housings Plug (for Sockets) Receptacle (for Pins) 12 Position Housings Plug (for Sockets) Receptacle (for Pins) 21 21 Catalog 82045 Revised 11-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Metrimate Pin and Socket Connectors Drawer Connector Specifications (Continued) 19 Position Housings Plug (for Sockets) Receptacle (for Pins) 22 22 Catalog 82045 Revised 11-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Metrimate Pin and Socket Connectors Drawer Connector Specifications (Continued) 25 Position Housings Plug (for Sockets) Receptacle (for Pins) 23 23 Catalog 82045 Revised 11-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Metrimate Pin and Socket Connectors Drawer Connector Specifications (Continued) 25 Position Headers (mates with Plug Connector Part No. 211150-1) Receptacle with ACTION PIN Contacts Receptacle (Posted) 24 24 Catalog 82045 Revised 11-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Metrimate Pin and Socket Connectors Drawer Connector Specifications (Continued) Recommended Panel Cutouts No. of Positions Plug 4 Receptacle Plug 12 Receptacle 19, Power Connectors8 & 15 Plug Receptacle Plug 25 Receptacle A 45.3 1.783 40.5 1.595 55.45 2.183 50.7 1.995 61 2.403 56.3 2.215 68.7 2.703 63.9 2.515 B 14 .552 13.9 .547 14 .552 13.9 .547 15.9 .626 15.93 .627 15.9 .626 15.93 .627 C 17.3 .680 12.8 .502 27.4 1.080 22.9 .902 29.2 1.150 24.4 .960 36.8 1.450 32 1.260 Dimensions D E 4.5 17.3 .176 .680 6.7 17.3 .265 .680 4.5 17.3 .176 .680 6.7 17.3 .265 .680 6.4 17.8 .251 .702 8.8 17.8 .346 .702 6.4 17.8 .251 .702 8.8 17.8 .346 .702 F 26.2 1.032 26.2 1.032 36.4 1.432 36.4 1.432 42 1.652 42 1.652 49.6 1.952 49.6 1.952 G 36.3 1.430 31.5 1.240 36.3 1.430 31.5 1.240 36.9 1.452 32 1.262 36.9 1.452 32 1.262 H -- 3.6 .140 -- 3.6 .140 -- 4.6 .180 -- 4.6 .180 25 25 Catalog 82045 Revised 11-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Metrimate Pin and Socket Connectors Power Drawer Connector Specifications 8 Position Housings 15 Position Housings (Size 8) (Accept 3 Size 8 Contacts and 12 Size 16 Contacts) Plug (for Sockets) Plug (for Sockets) Plug 44.70 [1.760] (for POWERBAND Sockets) 26.31 [1.036] 9.65 Dia. [.380] Mounting Hole (2) 12.70 [.500] 54.91 [2.162] Mating Face 30.78 [1.212] 11.30 [.445] Receptacle (for Pins) Receptacle (for Pins) (Size 8 or POWERBAND Pins) 26 26 Catalog 82045 Revised 11-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Metrimate Pin and Socket Connectors Low Profile Drawer Connectors 18 Position Hybrid Drawer Connector Right-Angle Header Part No. 213942-1 No. of Positions Plug (for sockets) 23 30 *18* 213766-1 213973-1 213940-1 Receptacle Header Housing 213768-1 -- -- 213974-1 213942-1 -- Page No. 29 30 27, 28 *5 power, 13 signal Product Facts 13 signal (Type III+) Two Size 8 Power--HOT PLUGGABLE! (10 amps AC) Three .125 POWERBAND Contacts Housing 17.53 [.690] 2.50 [.098] Typ. 5.08 [.200] 2.92 [.115] Typ. Material and Finish Housing--Black glass-filled thermoplastic, 94V-0 rated Contacts--Copper alloy duplex plated 0.00076 [.000030] min. gold on mating end, tin-lead on termination end, with entire contact nickel underplated 5.08 [.200] Typ. 2.54 [.100] Typ. Boardlock Typ. Contact Typ. 8.00 [.315] Typ. 1.003 [.0395] Typ. 3.18 Dia. [.125] Typ. 95.07 [3.743] 4.06 [.160] 5 Plc. Mating End 21.77 [.857] 28.83 [1.135] Eyelet Pin Contact Power 8 POWERBAND Pin Contact Ground 3.18 [.125] Dia. 3.43 [.135] Dia. 6.79 [.267] Typ. 9.86 [.388] Typ. POWERBAND Pin Contact 87.30 [3.437] 98.09 [3.862] 1.60 [.063] Dia. 2.50 [.098] Typ. 87.30 [3.437] 8.00 [.315] Typ. Recommended PC Board Layout 27 Catalog 82045 Revised 11-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Metrimate Pin and Socket Connectors Low Profile Drawer Connectors (Continued) 18 Position Plug Housing (for Sockets) Part No. 213940-1 122.99 [4.842] 2.54 [.100] Typ. 90.42 [3.560] Material and Finish Housing--Black glass-filled thermoplastic, 94V-0 rated 11.05 [.435] 15.62 [.615] 5.08 [.200] 2 Plc. 7.24 [.285] 2 Plc. 32.00 [1.260] 6.35 [.250] 77.72 [3.060] 8.00 [.315] Typ. 14.99 [.590] 4.98 [.196] Typ. 2.49 [.098] Typ. 12.19 [.480] 110.03 [4.332] 3.81 [.150] 2 Plc. 102.41 [4.032] 4.09 Dia. [.161] 2 Plc. 10.67 [.420] 2 Plc. 21.34 [.840] 2.54 [.100] R 4 Plc. 110.03 [4.332 Ref. Recommended Panel Cutout 28 Catalog 82045 Revised 11-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Metrimate Pin and Socket Connectors Low Profile Drawer Connectors (Continued) 23 Position Plug Housing (for Sockets) Part No. 213766-1 Material and Finish Housing--Black glass-filled thermoplastic, 94V-0 rated 23 Position Receptacle Header Part No. 213768-1 Material and Finish Housing--Black glass-filled thermoplastic, 94V-0 rated Contacts--Copper alloy duplex plated 0.00076 [.000030] min. gold on mating end, tin-lead on termination end, with entire contact nickel underplated 29 Catalog 82045 Revised 11-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Metrimate Pin and Socket Connectors Low Profile Drawer Connectors (Continued) 110.03 [4.332] 30 Position Plug Housing (for Sockets) Part No. 213973-1 9.65 Dia. [.380] 2 Plc. 90.42 [3.560] 5.08 Typ. [.200] 5.08 [.200] 15.62 [.615] 32.38 38.61 [1.275] [1.520] Typ. Typ. 5.08 6.35 [.200] [.250] Typ. Typ. 122.99 [4.842] 2.54 [.100] R Typ. 9.65 Dia. [.380] Typ. 15.11 [1.520] 10.67 [.420] Typ. 102.41 [4.032] 110.03 [4.332] 21.34 [.840] 3.81 [.150] 2 Plc. 110.03 [4.332] 30 Position Receptacle Housing (for Pins) Part No. 213974-1 5.08 Typ. [.200] 9.65 Dia. [.380] 2 Plc. 95.00 [3.740] 6.35 [.250] Typ. 23.95 [1.275] Typ. 118.49 [4.665] 3.18 [.125] R Typ. 4.39 Dia. [.173] Typ. 5.08 [.200] 15.24 [.600] 8.26 [.325] 96.27 [3.790] 110.03 [4.332] 37.59 [1.480] 16.51 [.650] 6.88 [.271] 30 Catalog 82045 Revised 11-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Metrimate Pin and Socket Connectors Square Grid Connectors Free-Hanging and Panel Mount Connectors Material Red thermoplastic, 94V-0 rated Related Product Data Mateable PC Board Headers-- page 34 Contacts--Pages 9-14 Keying Plug--Page 44 Strain Relief Kits--See below Dimensional Specifications and Recommended Panel Cutout-- Pages 32 and 33 Performance Characteristics-- Page 3 Technical Documents--Page 58 Product Specification--108-10033 Application Specification-- 114-10040 No. of Positions 4 6 9 12 18 24 36 Housing Part No.* Plug Receptacle 207015-1 207016-1 207152-1 207153-1 207439-1 207440-1 207017-1 207018-1 207442-1 207443-1 207304-1 207305-1 207019-1 207020-1 *Housing only, order contacts separately. See pages 9-14 for contact specifications. Strain Relief Kits No. of Positions (Connector) (For use with plugs and/or receptacles) Material 6 Red thermoplastic, 94V-0 rated 9 Related Product Data 12 Dimensional Specifications-- page 33 18 24 36 Cable O.D. (Max.) 9.5 .375 11.7 .460 13.45 .530 16.5 .650 19.05 .750 23.3 .918 Strain Relief Kit No. Individual Bulk Packs Packaging 207600-1 213792-1 207601-1 213793-1 207602-1 213794-1 207603-1 213795-1 207088-1 213796-1 207604-1 213797-1 Notes: 1. Cable gates are supplied with each strain relief kit to accommodate various cable diameters up to the maximum specified. 2. Components for all strain relief kits are packaged unassembled. 31 31 Catalog 82045 Revised 11-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Metrimate Pin and Socket Connectors Square Grid Connector Specifications 4 and 6 Position Housings Plug (for Sockets) 9, 12 and 18 Position Housings Receptacle (for Pins) 5 Typ. [.197] 17.85 [.703] Max. Plug (for Sockets) 17.85 [.703] Max. 5 Typ. [.197] 5 Typ. [.197] 5 Typ. [.197] Receptacle (for Pins) 5 Typ. [.197] 5 Typ. [.197] 5 Typ. [.197] 23.8 [.937] Max. 23.8 [.937] Max. 5 Typ. [.197] 9.2 Ref. [.362] 27.15 [1.069] 9.2 Ref. [.362] 27.15 [1.069] 33 [1.300] 9.2 Ref. [.362] 9.2 Ref. [.362] 33 [1.300] 0.25 [.010] R Max. 0.25 [.010] R Max. Recommended Panel Cutout (for Plug or Receptacle) No. of Positions 4 6 9 12 18 Recommended Panel Cutout (for Plug or Receptacle) Connector Dimensions A B 20.1 12.6 .791 .496 25.04 17.5 .986 .689 24.8 17.5 .976 .689 29.8 22.5 1.173 .886 40.45 32.85 1.592 1.293 Panel Cutout Dimensions C D 20.57 18.1 .810 .712 25.35 18.1 .998 .712 25.35 24 .998 .945 30.23 24 1.190 .945 40.77 24 1.605 .945 Note: Panel thickness 0.76-2.29 [.030-.090] 32 32 Catalog 82045 Revised 11-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Metrimate Pin and Socket Connectors Square Grid Connector Specifications (Continued) 24 and 36 Position Housings Plug (for Sockets) Receptacle (for Pins) Recommended Panel Cutout (for Plug or Receptacle) Panel Cutout Dimensions C 40.77 1.605 55.75 2.195 Connector Dimensions No. of Positions 24 36 A B 40.45 1.592 55.45 2.183 32.85 1.293 47.85 1.885 Note: Panel thickness 0.76-2.29 [.030-.090] Strain Relief Kits (for 6, 9, 12, 18, 24 and 36 Position Connectors) No. of Positions 6 9 12 18 24 36 A 17.75 .700 23.9 .940 23.9 .940 23.9 .940 27.94 1.100 27.94 1.100 Dimensions B 25.53 1.005 32.4 1.275 32.4 1.275 38.1 1.500 38.1 1.500 38.1 1.500 C 22.75 .896 22.75 .896 27.58 1.086 38.1 1.500 38.1 1.500 53.1 2.090 Cable O.D. (Max.) 9.5 .375 11.7 .460 13.45 .530 16.5 .650 19.05 .750 23.3 .918 *Plug shown for illustration purposes only. Strain Relief Kits can be used on either plug or receptacle. 33 33 Catalog 82045 Revised 11-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Metrimate Pin and Socket Connectors Square Grid Connectors PC Board Mount Headers Material and Finish Housing--Red thermoplastic, 94V-0 rated Pin Contacts--Copper alloy, plated tin or gold duplex Socket Contacts--Phosphor bronze, plated tin or gold duplex Related Product Data Mateable Free-Hanging Connectors--Page 31 (Pin and Socket Headers do not mate.) Dimensional Specifications and Recommended PC Board Layout-- Pages 35-38 Performance Characteristics-- Page 3 Technical Documents--Page 58 Product Specification--108-10033 Application Specification-- 114-10040 Mates with Mates with Socket Header Part No. Plug Receptacle With Without With Without Part No. Part No. Mounting Ears Mounting Ears (Page 31) Mounting Ears Mounting Ears (Page 31) 207119-1 207119-2 207496-1 207496-2 207015-1 207016-1 207119-3 207119-4 207496-3 207496-4 207158-1 207158-2 207524-1 207524-2 207152-1 207153-1 207158-3 207158-4 207524-3 207524-4 207441-1 207441-2 207526-1 207526-2 207439-1 207440-1 207441-3 207441-4 207526-3 207526-4 207120-1 207120-2 207528-1 207528-2 207017-1 207018-1 207120-3 207120-4 207528-3 207528-4 207444-1 207444-2 207530-1 207530-2 207442-1 207443-1 207444-3 207444-4 207530-3 207530-4 206763-1 206763-2 207532-1 207532-2 207304-1 207305-1 206763-3 206763-4 207532-3 207532-4 207121-1 -- 207534-1 207534-2 207019-1 207020-1 207121-4 207121-3 207534-3 207534-4 Pin Header Part No. No. of Contact Positions Plating 4 6 9 12 18 24 36 Tin Gold* Tin Gold* Tin Gold* Tin Gold* Tin Gold* Tin Gold* Tin Gold* *Duplex plated 0.00076 [.000030] gold on mating end, tin-lead on termination end, with entire contact nickel underplated. Note: Pin and Socket Headers do not mate. 34 34 Catalog 82045 Revised 11-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Metrimate Pin and Socket Connectors Square Grid Pin Header Specifications 4 and 6 Position Headers Recommended PC Board Layout 9, 12 and 18 Position Headers Recommended PC Board Layout No. of Positions 4 6 9 12 18 A 22.61 .890 27.69 1.090 27.69 1.090 32.5 1.280 47.32 1.863 Header Dimensions B C 17.4 12.7 .685 .500 22.4 17.6 .882 .693 22.4 17.78 .882 .700 27.3 22.61 1.075 .890 40.6 32.85 1.598 1.293 D* 2.65 .104 2.65 .104 2.65 .104 2.65 .104 3.3 .130 PC Board Layout Dimensions B D* E 17.4 2.65 6.2 .685 .104 .244 22.4 2.65 6.2 .882 .104 .244 22.4 2.65 6.2 .882 .104 .244 27.3 2.65 6.2 1.075 .104 .244 40.6 3.3 7.8 1.598 .130 .307 F 5 .197 10 .394 10 .394 15 .591 25 .984 *D Dia.--2.65 [.104] for No. 2 screw; 3.3 [.130] for No. 4 screw. 35 35 Catalog 82045 Revised 11-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Metrimate Pin and Socket Connectors Square Grid Pin Header Specifications (Continued) 24 and 36 Position Headers No. of Positions 24 36 A 47.32 1.863 62.31 2.453 Header Dimensions B C 40.6 32.85 1.598 1.293 55.58 48.01 2.188 1.890 D 29.36 1.156 29.87 1.176 PC Board Layout Dimensions B E 40.6 25 1.598 .984 55.58 40 2.188 1.575 36 36 Catalog 82045 Revised 11-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Metrimate Pin and Socket Connectors Square Grid Socket Header Specifications 4 and 6 Position Headers 9, 12 and 18 Position Headers No. of Positions 4 6 9 12 18 A 22.61 .890 27.69 1.090 27.69 1.090 32.5 1.280 47.32 1.863 Header Dimensions B 17.4 .685 22.4 .882 22.4 .882 27.3 1.075 40.6 1.598 C* 2.65 .104 2.65 .104 2.65 .104 2.65 .104 3.3 .130 B 17.4 .685 22.4 .882 22.4 .882 27.3 1.075 40.6 1.598 PC Board Layout Dimensions C* D 2.65 6.2 .104 .244 2.65 6.2 .104 .244 2.65 6.2 .104 .244 2.65 6.2 .104 .244 3.3 7.8 .130 .307 E 5 .197 10 .394 10 .394 15 .591 25 .984 *C Dia.--2.65 [.104] for No. 2 screw; 3.3 [.130] for No. 4 screw. 37 37 Catalog 82045 Revised 11-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Metrimate Pin and Socket Connectors Square Grid Socket Header Specifications (Continued) 24 and 36 Position Headers No. of Positions 24 36 Header Dimensions A B 47.32 40.6 1.863 1.598 62.31 55.58 2.453 2.188 PC Board Layout Dimensions B C 40.6 25 1.598 .984 55.58 40 2.188 1.575 38 38 Catalog 82045 Revised 11-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Metrimate Pin and Socket Connectors In-Line Connectors, 5 [.197] Centerline Free-Hanging Connectors Material Red thermoplastic, 94V-0 rated Related Product Data Mateable PC Board Mount Headers--Pages 41 and 48-51 Contacts--Pages 9-14 Keying Plug--Page 44 Dimensional Specifications-- Page 40 Performance Characteristics-- Page 3 Technical Documents--Page 58 Product Specification--108-10033 Application Specification-- 114-10040 No. of Positions 1 (Positive Latch) 1 (Breakaway Latch) 3 6 10 16 Housing Part No.* Plug Receptacle 207535-1** 207535-1** 211076-1** 211076-1** 207360-1** 207359-1** 207377-1** 207376-1** 207396-1** 207397-1** 207542-1** 207543-1** *Housing only, order contacts separately. See pages 9-14 for contact specifications. **Hermaphroditic housing accepts pins or sockets and mates with itself. Note: 1-Position Housings with Positive Latch NOT designed to be unmated; Breakaway Latch designed to be unmated. 1 position Housing (Breakaway Latch shown) 39 39 Catalog 82045 Revised 11-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Metrimate Pin and Socket Connectors In-Line Connector Specifications, 5 [.197] Centerline Single Position Hermaphroditic Housings 6, 10 and 16 Position Housings Plug (for Sockets) Receptacle (for Pins) 3 Position Housings Plug (for Sockets) Receptacle (for Pins) No. of Positions 6 10 16 Dimensions A B 38.7 41.3 1.524 1.625 58.7 61.3 2.312 2.413 89.79* 91.19 3.535 3.59 *A Dim. is Max. for 16-position housing. 40 40 Catalog 82045 Revised 11-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Metrimate Pin and Socket Connectors In-Line Connectors, 5 [.197] Centerline PC Board Mount Headers Material and Finish Housing--Red thermoplastic, 94V-0 rated Pin Contacts--Copper alloy, plated tin or gold duplex Socket Contacts--Phosphor bronze, plated tin or gold duplex Related Product Data Mateable Free-Hanging Connectors--Page 39 (Pin and Socket Headers do not mate.) Dimensional Specifications and Recommended PC Board Layout-- Pages 42, 43 Performance Characteristics-- Page 3 Technical Documents--Page 58 Product Specification--108-10033 Application Specification-- 114-10040 No. of Positions 3 6 10 16 Pin Header Part No. Contact Plating Straight-Thru Right-Angle Tin Gold* Tin Gold* Tin Gold* Tin Gold* 207365-1 207365-3 207583-1 207583-3 207584-1 207584-3 207599-1 207599-3 207541-1 207541-3 207378-1 207378-3 207398-1 207398-3 207544-1 207544-3 Mates with Plug Part No. (Page 39) 207360-1 207377-1 207396-1 207542-1 *Duplex plated 0.00076 [.000030] gold on mating end, tin-lead on termination end, with entire contact nickel underplated. Note: Pin and Socket Headers do not mate. Socket Header Part No. No. of Contact Positions Plating Straight-Thru Right-Angle 3 6 10 16 Tin Gold* Tin Gold* Tin Gold* Tin Gold* 207609-1 207609-3 207611-1 207611-3 207613-1 207613-3 207615-1 207615-3 Mates with Receptacle Part No. (Page 39) 207608-1 207608-3 207610-1 207610-3 207612-1 207612-3 207614-1 207614-3 207359-1 207376-1 207397-1 207543-1 *Duplex plated 0.00076 [.000030] gold on mating end, tin-lead on termination end, with entire contact nickel underplated. Note: Pin and Socket Headers do not mate. 41 41 Catalog 82045 Revised 11-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Metrimate Pin and Socket Connectors In-Line Pin Header Specifications, 5 [.197] Centerline Straight-Thru Right-Angle 3 Position Header 3 Position Header 6, 10 and 16 Position Headers 6, 10 and 16 Position Headers No. of Positions 3 6 10 16 A 36.86 1.451 51.87 2.042 71.86 2.829 102.64 4.041 Header Dimensions B 31.6 1.244 46.6 1.834 66.6 2.622 96.6 3.803 C* 2.65 .104 2.65 .104 2.85 .112 2.85 .112 PC Board Layout Dimensions B C* D 31.6 2.65 10 1.244 .104 .394 46.6 2.65 25 1.834 .104 .984 66.6 2.85 45 2.622 .112 1.772 96.6 2.85 75 3.803 .112 2.953 *C Dia.--2.65 [.104] for No. 2 screw; 2.85 [.112] for No. 3 screw. 42 42 Catalog 82045 Revised 11-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Metrimate Pin and Socket Connectors In-Line Socket Header Specifications, 5 [.197] Centerline Straight-Thru Right-Angle 3 Position Header 3 Position Header 6, 10 and 16 Position Headers 6, 10 and 16 Position Headers No. of Positions 3 6 10 16 A 36.55 1.439 51.59 2.031 71.6 2.819 101.78 4.007 Header Dimensions B 31.6 1.244 46.6 1.834 66.6 2.622 96.6 3.803 C* 2.65 .104 2.65 .104 2.85 .112 2.85 .112 PC Board Layout Dimensions B C* D 31.6 2.65 10 1.244 .104 .394 46.6 2.65 25 1.834 .104 .984 66.6 2.85 45 2.622 .112 1.772 96.6 2.85 75 3.803 .112 2.953 *C Dia.--2.65 [.104] for No. 2 screw; 2.85 [.112] for No. 3 screw. 43 43 Catalog 82045 Revised 11-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Metrimate Pin and Socket Connectors In-Line Connectors, 5.08 [.200] Centerline Free-Hanging Connector and PC Board Mount Pin Header Material and Finish Connector Red thermoplastic, 94V-0 rated Header Housing--Red thermoplastic, 94V-0 rated Contact--Copper alloy, plated tin or gold duplex Related Product Data Contacts--Pages 9-14 Keying Plug--See Below Dimensional Specifications and Recommended PC Board Layout-- Pages 45-47 Performance Characteristics-- Page 3 Technical Documents--Page 58 No. of Positions In-Line Connector Plug Part No.* Right-Angle Pin Header Standard Part No. ***208116-1*** 6 208117-1 Contact Plating Tin 10 208404-1 Tin 208403-1 19 208100-1 Tin Gold** 208099-1 212630-1 Keyed Part No. -- 1-208403-11, 2-208403-12 -- -- ***Housing only, order contacts separately. See pages 9-14 for contact specifications. ***Duplex plated 0.00076 [.000030] gold on mating end, tin-lead on termination end, with entire contact nickel underplated. ***Longer tail version also available. ****1 Location A knocked out. ****2 Location B knocked out. Keying Wedge Part No. 208400-1 (for use with In-Line Plug Connectors, above) Keying Plugs Keying Plugs For Plug Housings For Socket Headers (for use with all types) Material Nylon Related Product Data Used with: Square Grid Connectors-- Pages 31-34 In-Line Connectors--Pages 39-41 Drawer Connectors--Pages 18, 19 44 44 Catalog 82045 Revised 11-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Metrimate Pin and Socket Connectors In-Line Connector Specifications, 5.08 [.200] Centerline 6 Position Plug Housing 10 Position Plug Housing (for Sockets) (for Sockets) 19 Position Plug Housing (for Sockets) 45 45 Catalog 82045 Revised 11-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Metrimate Pin and Socket Connectors In-Line Right-Angle Pin Header Specifications, 5.08 [.200] Centerline 6 Position Header Recommended PC Board Layout 10 Position Header Recommended PC Board Layout 46 46 Catalog 82045 Revised 11-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Metrimate Pin and Socket Connectors In-Line Right-Angle Pin Header Specifications, 5.08 [.200] Centerline (Continued) 19 Position Header Recommended PC Board Layout 47 47 Catalog 82045 Revised 11-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Metrimate Pin and Socket Connectors In-Line Coaxial Socket Headers, Straight-Thru (PC Board Mount) 3 Circuit Assembly Part No. 208708-1 Material and Finish (Coaxial Contacts) Center Conductor--Copper Alloy plated 0.00127 [.000050] gold over 0.00076 [.000030] nickel Outer Shell--Copper alloy, plated 0.00038 [.000015] gold over 0.00127 [.000050] nickel Mounting Holes (for No. 2 Screws) 11.0 Max. [.433] 31.6 [1.244] 36.55 Max. [1.439] 5.21 Ref. [.205] 19.5 [.768] 5.0 Ref. [.197] 3.61 Ref. [.142] 2.54 [.100] 1.0 Dia. Post 5.0 [.039] [.197] 31.6 [1.244] 20.8 [.819] 15.8 [.622] 3.73 [.147] 10.8 [.425] W* 2.65 Dia. [.104] (for No. 2 Screw) X* Y* 1.6 [.063] Dia.* 1.27 [.050] Recommended PC Board Layout *Drill 1.6 [.063] Dia. holes in rows "W" and "Y" for subminiature coaxial contacts; and in row "X" only for power contacts. Notes: 1.All cavities are preloaded with subminiature coaxial socket contacts. 2.3 circuit assembly mates with in-line receptacle. Part No. 207359-1 (page 39). 48 48 Catalog 82045 Revised 11-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Metrimate Pin and Socket Connectors In-Line Coaxial Socket Headers, Straight-Thru (PC Board Mount) (Continued) 10 Position Circuit Assemblies Mounting Holes (See chart below.) Material and Finish 11.0 Max. [.433] Coaxial Contacts 4.72 [.186] Ref. Center Conductor--Copper Alloy plated 0.00127 [.000050] gold over 0.00076 [.000030] nickel Outer Shell--Copper alloy, plated 0.00038 [.000015] gold over 0.00127 [.000050] nickel B A Max. Power Contacts Power Contacts Body--Copper Alloy plated 0.00076 [.000030] gold on mating area, 0.00381 [.000150] tin-lead on remainder, both over 0.00127 [.000050] nickel Hood--Stainless steel 19.5 [.768] 3.61 Ref. [.142] 2.54 [.100] 5.0 Ref. [.197] 5.0 [.197] 5.21 Ref. [.205] Coaxial Contacts B D 5.0 Typ. [.197] 3.73 [.147] 10.8 [.425] W* X* Y* C Dia.** 1.6 [.063] Dia.* 1.27 [.050] Recommended PC Board Layout In-Line Coaxial Socket Headers, Straight-Thru PC Board Layout No. of Positions 10 Dimensions B **C** D 66.6 2.85 45 2.622 .112 1.772 **C Dia. = 2.85 [.112] for No. 3 Screw. No. of Positions 10 Dimensions A B 71.6 2.869 66.6 2.622 Mounting Hole (for Screw Size) 3 Cavity Loading Mates with Socket Header In-Line Receptacle Coaxial Power Part No. Part No. Contacts Contacts All -- 208309-1 207397-1 (page 39) 3, 8 thru 10 1, 2, 4 thru 7 208309-2 *Drill 1.6 [.063] Dia. holes in rows "W" and "Y" for subminiature coaxial contacts; and in row "X" only for power contacts. 49 49 Catalog 82045 Revised 11-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Metrimate Pin and Socket Connectors In-Line Coaxial Socket Headers, Right-Angle (PC Board Mount) (Continued) 3 Circuit Assembly Part No. 208222-2 Material and Finish Mounting Holes (for No. 2 Screws) Coaxial Contacts Center Conductor--Copper Alloy plated 0.00127 [.000050] gold over 0.00076 [.000030] nickel Outer Shell--Copper alloy, plated 0.00038 [.000015] gold over 0.00127 [.000050] nickel 19.5 [.768] 31.6 [1.244] 36.55 Max. [1.439] 2.54 [.100] 4.7 Ref. [.185] 11.0 Max. [.433] 1.0 Dia. Post [.039] 5.0 Ref. [.197] 5.0 [.197] 31.6 [1.244] 15.8 [.622] 10.8 [.425] 20.8 [.819] 8.81 [.347] X* Y* 2.65 Dia. [.104] (for No. 2 Screw) 3.81 1.6 [.150] [.063] Dia.* Recommended PC Board Layout *Drill 1.6 [.063] Dia. holes in rows "X" and "Y" for subminiature coaxial contacts. Notes: 1.All cavities are preloaded with subminiature coaxial socket contacts. 2.3 circuit assembly mates with in-line receptacle. Part No. 207359-1 (page 39). 50 50 Catalog 82045 Revised 11-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Metrimate Pin and Socket Connectors In-Line Coaxial Socket Headers, Right-Angle (PC Board Mount) (Continued) 6 Circuit Assembly Part No. 208212-3 Material and Finish Coaxial Contacts Center Conductor--Copper alloy plated 0.00127 [.000050] gold over 0.00076 [.000030] nickel Outer Shell--Copper alloy, plated 0.00038 [.000015] gold over 0.00127 [.000050] nickel 19.5 [.768] Mounting Holes (See chart below.) 46.6 [1.834] 51.59 [2.031] Max. 11.0 Max. [.433] 2.54 [.100] 4.70 [.185] Ref. 1.0 Dia. [.039] Post 5.0 Ref. [.197] 5.0 [.197] 46.6 [1.834] 25 [.984] 10.8 [.425] 5.0 Typ. [.197] 3.81 [.150] 8.81 [.347] X* Y* 2.65 Dia.** [.104] 1.6 [.063] Dia.* Recommended PC Board Layout **Drill 1.6 [.063] Dia. holes in rows "X" and "Y" for subminiature coaxial contacts; and in row "Y" only for power contacts. **Dia. = 2.65 [.104] for No. 2 Screw. Notes: 1.All cavities are preloaded with subminiature coaxial socket contacts. 2.6 circuit assembly mates with in-line receptacle. Part No. 207376-1 (page 39). 51 51 Catalog 82045 Revised 11-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Metrimate Pin and Socket Connectors Rectangular Connectors 62 Position Rectangular Connector (Panel Mount) Material Black thermoplastic, 94V-0 rated Rectangular Connector Plug With Male Jackscrew 208334-41 With Female Jackscrew Threads 208627-12 Receptacle 208628-1 -- Mating Half Pin Headers -- 211580-2 (19.76 [.778] posts) 211580-3 (3.56 [.140] posts) 1 Mates with 211580-2 or 211580-3. Mates with 208628-1. Note: Housings shown with jackscrew in plug and female jackscrew threads in receptacle. Either half can be equipped with female jackscrew threads or jackscrew as necessary. 2 Recommended Panel Cutout for Front & Rear Mounted Plug and Rear Mounted Receptacle Panel Thickness 0.8-1.4 .031-.055 1.4-2 .055-.078 A 29.9 1.177 32.2 1.268 B 13.3 .524 13.3 .524 Dimensions* C D 41.7 68 1.642 2.677 41.7 68 1.642 2.677 E 82.7 3.256 82.7 3.256 F 2.6 .102 1.6 .063 Recommended Panel Cutout for Front Mounted Receptacle Panel Thickness 0.8-1.4 .031-.055 1.4-2 .055-.078 A 35.4 1.394 37.7 1.484 B 15.9 .626 15.9 .626 Dimensions* C D 44.3 70.2 1.744 2.764 44.3 70.2 1.744 2.764 E 85.4 3.362 85.4 3.362 F 2.6 .102 1.6 .063 *All dimensional tolerances listed are +0.3 [.012, -.001]. 52 52 Catalog 82045 Revised 11-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Metrimate Pin and Socket Connectors Rectangular Connectors (Continued) 62 Position PC Pin Headers (Mates with Plug Part No. 208334-4) Material Black thermoplastic, 94V-0 rated Related Product Data Mateable Plug--Page 52 Performance Characteristics-- Page 3 Technical Documents--Page 58 Product Specification--108-10033 Application Specification-- 114-10040 Recommended PC Board Layout Recommended PC Board Layout 53 53 Catalog 82045 Revised 11-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Metrimate Pin and Socket Connectors Commoning Connectors Product Facts 36-circuit commoning system Choice of bussing configurations: full bus and split bus of 8-8-8-8-4. Other arrangements are available, consult Tyco Electronics. Compact design: 95.1 [3.744] x 33 [1.300] Mounts onto machine frame and other panel areas 95.1 [3.744] 6.35 [.250] 5.1 [.200] 84.9 [3.344] 20.3 [.800] 4.3 Dia. [.169] Material and Finish Contacts--Copper alloy, tin plated Copper Bus Plates (See Note 1.) Circuit No. 1 33 [1.300] Pin Header (See Note 2.) Base 16.5 [.650] Notes: 1. See chart below for bus configurations. 2. These connectors mate with 36-circuit Square Grid Plug Part No. 207019-1 (page 31). Notes: 3. Dimensional tolerances are not illustrated. This information is available on engineering drawings; use product part number when ordering drawings. Bus Configuration Commoning Arrangements 1 thru 8 9 thru 16 17 thru 24 25 thru 32 33 thru 36 All Circuits Common Split 8-8-8-8-4 Full Part Number 208062-1 208062-3 54 54 Catalog 82045 Revised 11-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Metrimate Pin and Socket Connectors Power Distribution Connectors Product Facts 36-circuit power distribution system High current capability Compact design: 95.1 [3.744] x 33 [1.300] Accommodates one or two voltages (with split bus) Bus Contact Connector Configuration Plating Part No. Full Bus Tin 208063-1 208063-2 Tin Split Bus (See Note 1.) Sel. Gold/ 208063-4 Nickel1 10.00076 [.000030] gold on mating area, 0.00381 [.000150] tin-lead on remainder, both over 0.00127 [.000050] nickel. 95.1 [3.744] 84.9 [3.344] 6.35 [.250] 5.1 [.200] Copper Bus 20.3 [.800] 4.3 Dia. [.169] Split Bus (See Note 1.) 33 [1.300] Socket Header (See Note 2.) Base M5 x 0.8 Screw (2) [10-32] 16.5 [.650] Notes: 1. Copper bus for Part Nos. 208063-2 and 208063-4 is divided lengthwise, providing dual 18-circuit buses. Other bussing configurations can be made available, consult Tyco Electronics. Notes: 2.These connectors mate with 36-circuit Square Grid Receptacle Part No. 207020-1 (page 31). Notes: 3.Dimensional tolerances are not illustrated. This information is available on Tyco Electronics engineering drawings; use product part number when ordering drawings. Heat Rise Characteristics The following graph indicates the maximum temperature rise of a power distribution connector with various currents being applied. The specific connector under test is a fully bussed, 36-circuit power distribution connector with 7-8 mm2 [8 AWG] input wire. The mating connector is a standard 36-circuit Metrimate receptacle with all contacts terminated to 1 219 [48] leads using 2 mm2 [14 AWG] wire. 30 20 10 A B C D E F G H Current Applied A --13 amperes, one central contact. B --13 amperes (combined), two adjacent central contacts. C--20 amperes (combined), four central contacts. D--40 amperes (combined), four central contacts. E --60 amperes (combined), four central, three end contacts. F --50 amperes (combined), four corner contacts. G--100 amperes (combined), 36 contacts. H--155 amperes (combined), 36 contacts. 55 55 Catalog 82045 Revised 9-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Metrimate Pin and Socket Connectors Application Tooling Entry Level Terminator (ELT) Semiautomatic Bench Terminator for side- and end-feed reeled terminals and contacts. The ELT uses a DC motor with gear box drive. Cycle time is less than 0.400 seconds with an operation sound level of 76 dBA. With a crimp force capacity of 3,000 pounds, the ELT is available for all but the highest crimp force applications. Need more information? For further information specifically about AMP tooling, call Technical Support at 1-800-522-6752. AMPOMATOR CLS IV+ Lead-Making Machine This microprocessorcontrolled, fully-automatic lead maker combines ease of operation with the flexibility to handle production requirements ranging from non-stop high volume to Stripping Module (shown on the Entry Level Terminator) AMP-O-LECTRIC Model G Terminating Machine The Stripping Module can be added to the Entry Level Terminator (ELT) or the AMP-O-LECTRIC Model G Terminator providing an economic method of stripping the wire and crimping terminals on the same machine. The wires are stripped moments before crimping, minimizing chances of damaging the wire conductors during handling or storage. A totally new design of our most popular machine for bench-top operation. It features a quiet and highlyreliable direct motor drive, microprocessor controls for ease of setup and operation, and improved guarding and lighting for operator convenience and safety. It also includes a precision crimp height adjustment that enables you to maintain tight tolerances. countless series of short runs. Production rates range up to 4,800 leads per hour (for 76 [3] lengths). It can produce leads up to 25,400 [1,000] using optional long-lead conveyors. For further information, request Catalog 124324. Features include: Toolless changeover of applicators Rates up to 1,800 terminations per hour Accepts Heavy Duty Miniature (HDM) applicators Designed for optimum operator ease of use with either end-feed or sidefeed applicators. (Shown with optional Crimp Quality Monitor) For further information, request Catalog 65828. 56 56 Catalog 82045 Revised 11-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Metrimate Pin and Socket Connectors Application Tooling (Continued) Crimp Quality Monitor SDE Electric Terminator Compact, portable, electric terminator allows for horizontal or vertical loading and is compatible with SDE dies. UL and CE approved. This system measures the crimp height of each termination as it is made. It also evaluates the quality of each crimp. If a crimp is questionable, the monitor alerts the operator with both visual and audible alarms. It also features ports for printing and networking. For further information, request Catalog 82275. 626 Pneumatic Tool System PH 1600 Crimp Unit Completely portable, battery-powered, hydraulic crimp unit, producing approx. 200 crimps per charge (12 min. re-charge). SDE die compatible. CE and UL approved. AMP-O-MATIC Side Feed Stripper-Crimper Machine As the name implies, this machine also strips wire, and is therefore used to terminate jacketed cable. All adjustments can be made from the front of the machine without special tools, providing setup times of 10 minutes or less. (Shown with optional Crimp Quality Monitor) For further information, request Catalog 65004. Applicators These various applicators can be changed to afford maximum flexibility and minimum production downtime for a wide range of automatic machines. Crimp height for a given wire size is simply "dialed in." For further information, see specific AMP automatic machine catalogs. For contacts, see pages 9-17. For further information, request Catalog 124208. CERTI-CRIMP Hand Tools PRO-CRIMPER II Hand Tool with SDE Dies The PRO-CRIMPER II Hand Tool with an all-new design requires dramatically less hand force to produce the same connection as comparable tools. PRO-CRIMPER II hand tools are ideally suited for R&D prototypes, networking applications, and commercial, industrial and institutional maintenance and repair work. For use with Type III+ contacts, see pages 9 and 10. For further information, request Catalog 82276. These tools are ideal for small production, prototype and experimental applications. They are used for terminating pin and socket contacts to wire and feature a ratchet device to provide for consistently formed crimps each and every time. Straight Action Hand Tool For Type III+ contacts, see pages 9 and 10. "C" Head Straight Action Hand Tool Part No. 69710-1 For .125 POWERBAND contacts, see page 17. 57 57 Catalog 82045 Revised 11-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Metrimate Pin and Socket Connectors Technical Documents The following is a list of technical documents covering the application, performance and maintenance of Metrimate Connectors. Product Specifications describe technical performance characteristics and verification tests. They are intended for the Design, Component and Quality Engineer. 108-10033 Metrimate Connectors 108-10042 Contacts, Type III+ Stamped and Formed 108-12011 Subminiature COAXICON Contacts 108-1317 Power Drawer Connectors 108-1682 Power Drawer Connectors with .125 POWERBAND Contacts 108-1449 Power Drawer with High Current Louvertac Size 8 108-10033-1 Metrimate Connectors loaded with contacts Application Specifications describe requirements for using the product in its intended application and/or crimping information. They are intended for the Packaging and Design Engineer and the Machine Setup Person. 114-10014 Contacts, Pin and Socket, Power Application of 114-10004 Contacts, Type III+ 114-10039 Drawer Connectors 114-10040 Metrimate Connectors 114-10043 POWERBAND Contacts Instruction Sheets provide instructions for assembling or applying the product. They are intended for the Manufacturing Assembler or Operator. 408-7846 Metrimate Connectors (Square Grid) 408-1379 Pin and Socket Contacts 408-7347 Insertion Tool 91002-1, Type III+ Contacts 408-2024-2 Subminiature COAXICON Contacts, Instruction, Maintenance and Inspection 408-1216 Extraction Tool 305183, Type III+ and Subminiature COAXICON Contacts 408-4374 Extraction Tool 318813-1 408-4391 CERTI-CRIMP SAHT 90716-1 408-8547 Operation and Maintenance of CERTI-CRIMP II Straight Action Hand Tools 408-7414 CERTI-CRIMP SAHT 90225-2 408-9819 PRO-CRIMPER II Hand Tool 58495-1 408-1817 Insertion Tool 200893-2 408-2095 "C" Head Hand Tool 69710-1 408-9930 PRO-CRIMPER II Hand Crimping Tool Frame Assembly 354940-1 Customer Manuals provide a compilation of customer prints, product specifications, application specifications, features and benefits, IS sheets, test specifications and could include a product catalog. 409-5862 AMP 626 Pneumatic Tool Assemblies 58 58 Catalog 82045 Revised 11-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Metrimate Pin and Socket Connectors Part Number Index Note: This numerical index lists all cataloged part numbers by base number only. Complete part numbers (with prefixes and/or suffixes) are shown on the page indicated. Part No. 51565 66098 66099 66100 66101 66102 66103 66104 66105 66106 66107 66108 66109 66180 66181 66182 66183 66331 66332 66358 66359 66360 66361 66393 66394 66399 66400 66405 66406 66424 66425 66428 66429 66563 66564 66565 66566 66597 66598 66601 66602 164159 164160 164161 164162 164163 164164 193457 193458 193534 193535 193642 193643 193814 193844 193846 194264 202236 202237 206763 207015 Page No. 13, 14 9 9 9 9 9 9 9 9 9 9 9 9 11 11 11 11 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 10 10 10 10 10 10 16 16 16 16 16 16 16 12 12 12 11 11 34 31, 34 Part No. 207016 207017 207018 207019 207020 207088 207119 207120 207121 207152 207153 207158 207304 207305 207359 207360 207365 207376 207377 207378 207396 207397 207398 207439 207440 207441 207442 207443 207444 207496 207524 207526 207528 207530 207532 207534 207535 207541 207542 207543 207544 207583 207584 207599 207600 207601 207602 207603 207604 207608 207609 207610 207611 207612 207613 207614 207615 207654 208062 208063 208099 208100 208116 208117 208209 208210 Page No. 31, 34 31, 34 31, 34 31, 34, 54 31, 34, 55 31 34 34 34 31, 34 31, 34 34 31, 34 31, 34 39, 41, 48, 50 39, 41 41 39, 41, 51 39, 41 41 39, 41 39, 41, 49 41 31, 34 31, 34 34 31, 34 31, 34 34 34 34 34 34 34 34 34 39 41 39, 41 39, 41 41 41 41 41 31 31 31 31 31 41 41 41 41 41 41 41 41 44 54 55 44 44 44 44 18 18 Part No. 208211 208222 208309 208212 208334 208400 208403 208404 208627 208628 208708 211076 211108 211149 211150 211580 211758 211759 212008 212014 212608 212609 212630 213283 213426 213427 213499 213500 213552 213558 213567 213662 213672 213713 213737 213738 213740 213748 213749 213750 213752 213766 213768 213784 213792 213793 213794 213795 213796 213797 213824 213841 213843 213845 213847 213881 213882 213883 213886 213908 213940 213942 213973 213974 225088 226537 Page No. 20 50 49 51 52, 53 44 44 44 52 52 48 39 44 18 18, 24 52, 53 18 18 15 15 18 18 44 20 16, 19 16, 19 16, 19 16, 17, 19 15 18 15 15 18 19 15 18 15 18 18 15 19 27, 29 27, 29 18 31 31 31 31 31 31 18 17 17 17 17 18 19 19 17, 19 19 27, 28 27 27, 30 27, 30 13 13, 14 Part No. 332056 332057 788085 788088 796964 796966 Page No. 13 13, 14 9 9 12 12 Tooling 58495 69656 69690 69710 90225 90716 91002 91505 91515 91519 91521 91523 91542 91911 189721 189722 189928 200893 305183 318161 318813 354500 354940 356114 356304 356336 356611 356612 466321 466323 466324 466325 466326 466383 466585 466598 466741 466906 466907 466908 466923 466942 466958 466979 567363 567364 567867 567947 601967 608651 608668 680114 680195 680197 680602 725840 9, 10 13, 14 13, 14 13, 14, 17, 57 9 9 9 9, 10 9, 10 9 9 9, 10 9 13, 14 9, 10, 13, 14, 17 9, 10, 13, 14, 17 9, 10, 13, 14 9 9, 11, 12, 13, 14, 16 13, 14, 17 16 17 13, 14 16 9, 10, 13, 14, 17 16 17 17 9 9, 10 9 9 9 9 9 9 10 9 9, 10 9 9 9 9 9 9 9 9 9 12 15 15 10 17 17 9 10 59 59 82045-5M-MS-NVO-11-03-0G3B Printed in U.S.A. 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