CF16SC19RF - SOURIAU - Products.Express

Metrimate Pin and Socket Connectors

Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

AMP Metrimate connectors

are true metric specification

connectors designed for

panel, free-hanging or pc

board application. These

connectors offer improve-

ments in durability, density

and electrical performance

over competitive soft shell

pin and socket connectors.

They are ideally suited for

equipment manufacturers

engaged in both national

and international markets.

This versatile pin and

socket connector line is

designed to meet the gen-

eral requirements of various

testing and approval agen-

cies, including UL, CSA,

VDE and IEC.

Presently, connectors are

available in various design

configurations and the most

popular sizes to satisfy a

variety of application

requirements. Such designs

include: square grid con-

nectors for free-hanging

and/or panel mounting;

free-hanging in-line connec-

tors; square grid and in-line

pin and socket headers for

pc board mounting; and

drawer connectors for rack

and panel mounting with

radial float.

For high electrical perfor-

mance and maximum econ-

omy, all connectors employ

housings made of UL rated

94V-0 thermoplastic.

Table of Contents

Performance Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

Metrimate Connector Applications . . . . . . . . . . . . . . . . . . . . . . 6-8

Contacts:

Type III+(Crimp) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Type III+(Grounding Pins) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Type III+(Solder) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-11

High Current Upgrade, Type II and III+. . . . . . . . . . . . . . . . 12

Subminiature Coaxial . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-14

Size 8, Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

High Current Upgrade, Size 8, Power . . . . . . . . . . . . . . . . . 16

.125 POWERBAND Contacts. . . . . . . . . . . . . . . . . . . . . . . . . . 17

Drawer Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-26

Low Profile Drawer Connectors. . . . . . . . . . . . . . . . . . . . . . . 27-30

Square Grid Connectors

(Free-Hanging and Panel Mount). . . . . . . . . . . . . . . . . . . . . 31-33

Strain Relief Kits for Square Grid Connectors . . . . . . . . . . . . 31

Square Grid PC Board Mount Headers . . . . . . . . . . . . . . . 34-38

In-Line Connectors (Free-Hanging),

5 [.197] Centerline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39-40

In-Line PC Board Mount Headers,

5 [.197] Centerline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41-43

Keying Plugs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

In-Line Connectors, 5.08 [.200] Centerline. . . . . . . . . . . . 44-47

In-Line Coaxial Socket Headers . . . . . . . . . . . . . . . . . . . . . . 48-51

Rectangular Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52-53

Commoning and Power Distribution Connectors . . . . . . 54-55

Application Tooling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56-57

Technical Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Part Number Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Need more information?

Call Technical Support:

1-800-522-6752

The Center is staffed with

specialists well versed in

Tyco Electronics products.

They can provide you with:

■Technical Support

■Catalogs

■Technical Documents

■Product Samples

■Tyco Electronics Authorized

Distributor Locations

Dimensioning:

Dimensions are in millimeters and

inches. Values in brackets are equivalent

U.S. Customary Units.

Metric symbols used are:

C (Celsius)

mm2(square millimeter)

Note: Dimensions in this catalog are for

reference purposes only. Customer

drawings are available on request.

Specifications subject to change.

Consult Tyco Electronics for latest

design specifications.

1998 and 2003 by Tyco Electronics

ACTION PIN, AMP, AMPOMATOR,

AMP-O-LECTRIC, AMP-O-MATIC,

CERTI-CRIMP, COAXICON, LGH,

POWERBAND, PRO-CRIMPER and TYCO

are trademarks.

Product Facts

■Recognized under the

Component Program of

U n d e rwriters

Laboratories Inc.,

File No. E28476

■Certified by Canadian

Standards Association,

File No. LR7189

■Tested to VDE requirements

outlined in VDE Test

Report No. 4751-

1 4 3 1 - 1 0 2 9 / A 1 l

■Produced under a Quality

Management System certi-

fied to ISO 9001

A copy of the

certificate is available

upon request.

■Designed to meet IEC

(440 V) requirements

■True metric dimensions—

contacts on 5 [.197] centers

(drawer connectors and

special in-line connectors

and pin headers have con-

tacts on 5.08 [.200] centers)

■Panel mount versions

require no hardware for

m o u n t i n g

■Polarized housings

■4- thru 36-position square

grid configurations can be

mounted to and removed

from either front or rear of

p a n e l

■Housings made of UL rated

9 4 V-0 thermoplastic

■Strain reliefs available for

6- thru 36-position square

grid, panel mount housings

■Drawer connectors available

in 4- thru 30-position sizes,

standard and low profile

v e r s i o n s

Metrimate Pin and Socket Connectors

Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

Performance Characteristics

Electrical Characteristics

Voltage Rating: UL (600 VAC and VDC), CSA (600 VAC and VDC), VDE (380 VAC, 450 VDC), IEC (440 V)

Dielectric Strength: 2000 Volts, RMS (at sea level)

Current Rating: See contact current carrying capability data below.

Insulation Resistance: 5000 Megohms (Min.)

Termination Resistance: Dependent upon individual contact type. Refer to applicable Product Specification.

(Technical Documents, page 58).

Environmental Characteristics

Temperature Range: −55°C to +130°C [−67°F to +266°F]

Mechanical Characteristics

Air Gap: Exceeds 3.2 [.125]

Creep Distance: Exceeds 4 [.157]

Mounting Distance (Live Contact-to-Panel): Exceeds 6 [.237]

Acceptable Panel Thicknesses: 0.8-2.3 [.030-.090]

Contact Current Carrying Capability

The total current capacity of each contact in a connector is dependent upon the heat rise resulting from the combination

of electrical loads on all the contacts in the connector arrangement and the maximum ambient temperature in which the

connector will be operating. Caution must be taken to assure that these combinations of conditions do not cause the inter-

nal temperature of the connector to exceed the maximum operating temperature of the housing material. There are several

variables which must be considered when determining this maximum current carrying capability for your application.

These variables are:

a. Wire Size—Larger wire will carry more current since it has less resistance to current flow; therefore, it generates less

heat. The wire also conducts heat away from the connector.

b. Connector Size—In general, the more circuits in a connector, the less current per contact can be carried.

c. Ambient Temperature—The higher the ambient temperature, the less current can be carried.

7.5

CONTACT CURRENT GUIDE Maximum Current (Amperes)*

100

*Based on single contact free air conditions.

1. .125 POWERBAND – Precision formed pins & sockets.

2. High Current Louvertac – Screw machined pin & socket contacts.

Both versions feature the AMP Louvertac springs for superior current

carrying, heat transfer and durability performance. See catalog 65141.

Diameter

3.58 [.141]

3.06 [.125]

3.40 [.130]

1.52 [.062]

0.98 [.040]

Size 8

.125 POWERBAND Contact

High Current Upgrade Size 8 in a

fully-loaded 8-Pos. Drawer Connector

(Single contact — 55 Amperes)

High Current Upgrade

Louvertac, Type III+

Type III+

Type III+ in a fully-loaded header

Metrimate Pin and Socket Connectors

Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

Can a contact rated at

10 amperes carry 10 amperes?

Maybe yes, but probably

not. The reason lies in the

test conditions used to rate

the contact. If these conditions

do not adequately reflect

the application conditions,

the actual allowable current

levels may be lower than

specified levels. For exam-

ple, many manufacturers,

including Tyco Electronics,

test a single contact in air.

This gives an accurate

measure of the basic cur-

rent-carrying capacity of the

contact. Use the contact

alone in air and it can cer-

tainly carry 10 amperes.

Use it in a multi-position

connector surrounded by

other current-carrying

contacts or in high ambient

temperatures, and the

contact should carry less

current.

Similarly, as the contact

ages and stress relaxation,

environmental cycling, and

other degradation factors

take their toll, the contact’s

current-carrying capacity

decreases. A prudent

design must set current lev-

els for such end-of-design-

life (EODL) conditions.

Practical current-carrying

capacity is not an absolute,

but an application-depen-

dent condition.

New Method Simplifies

R a t i n g s

To help the designer set the

appropriate current level,

Tyco Electronics has devel-

oped a method of specify-

ing current-carrying

capacity. This method takes

into account the various

application factors that

influence current rating.

The method can be

summarized as follows:

■The contact is aged to

EODL conditions by dura-

bility cycling, thermal

cycling, and environmen-

tal exposure.

■The contact’s resistance

stability is verified.

■The current necessary to

produce the specified

temperature rise is mea-

sured. This T-rise is usu-

ally 30°C.

■A rating factor is deter-

mined to allow derating of

multiple contacts in the

same housing and for dif-

ferent conductor sizes.

Te m p e r a t u r e

One other factor influencing

current levels is the maxi-

mum operating tempera-

ture, for example, 105°C. If

the application has a high

ambient temperature (over

75°C) the contact’s T-rise is

limited by the maximum

operating temperature. For

example, an application

temperature of 90°C limits

the contact T-rise to 15°C.

Since current produces

heat (the I2R law), the cur-

rent must be lowered to limit

the T-rise.

A contact’s T-rise depends

not only on its I2R Joule

heating, but also on its abil-

ity to dissipate the heat.

Consider a contact in a

multi-contact housing. Joule

heating in multiple contacts

will raise the local ambient

temperature. Since the con-

tact will not be able to dissi-

pate its own heat as well by

convection, the maximum

T-rise will be realized at a

lower current level. Conse-

quently, the allowable cur-

rent level must be lower to

maintain an acceptable

T-rise.

For a given connector, the

current level will be set by

the loading density. A con-

nector containing 50% cur-

rent-carrying contacts will

permit higher currents (per

contact) than a connector

will at 75% loading. The

loading percentage

assumes an even distribu-

tion of contacts within the

housing. If all 10 contacts

are grouped together in one

section of a 20-position

connector, the loading den-

sity may approach 100%.

The Importance of EODL

As stated, T-rise in a contact

depends on both resistance

and current. As it ages, a

contact’s resistance will

increase. The contact

designer will specify a maxi-

mum resistance for the con-

tact, this level is the

end-of-design-life resis-

tance. Before the contact is

tested for current, Tyco

Electronics subjects it to a

sequence of tests that exer-

cise many major failure

mechanisms and thereby

simulates EODL conditions.

Conditioning includes mat-

ing cycling, industrial

mixed-flowing gases,

humidity and temperature

cycling, and vibration to

sequentially introduce wear,

corrosion, stress relaxation,

and mechanical distur-

bance.

P r e s e n t a t i o n

The presentation of current-

carrying capacity in Tyco

Electronics product specifi-

cations includes two parts:

■First, a base curve show-

ing current levels versus

T-rise for a single circuit

and the largest wire size.

This represents the maxi-

mum current capacity of

Performance Characteristics ( C o n t i n u e d )

Current Rating

Ve r i f i c a t i o n

Metrimate Pin and Socket Connectors

Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

the contact. The curve is

usually flat up to 75°C

ambient and then drops

off. Up to 75°C, the 30°C

T-rise limits the amount of

current, and above 75°C

the current must be

reduced to keep the com-

bination of ambient tem-

perature and T-rise from

exceeding the maximum

operating temperature of

105°C.

■Next are rating factors, a

table of multipliers to

account for connector

loading and for smaller

wire sizes. The designer

first determines the base

current for the ambient

conditions of the applica-

tion, then multiplies this

base current by the rating

factors to find the current

level for the application’s

loading factor and wire

size.

Practical Va l u e s

The current-rating method

gives designers practical

values applicable to their

applications. While the

specified current levels for a

contact may be lower than

for other testing methods,

they are more realistic and

simplify the system design

process.

”Spec-manship” is replaced

by a realistic assessment of

the current-carrying capac-

ity of a contact under vary-

ing conditions of

temperature, connector

loading, and wire size.

Performance Characteristics ( C o n t i n u e d )

Figure 1

Graph shows the relationship between base current, ambient tempera-

ture, and contact T-rise.

Figure 2

Rating factors allow the base current to be adjusted for various connec-

tor loading and wire sizes.

An Example:

To demonstrate the method of specifying current, consider

the following application conditions, an ambient temperature

of 65°C, a 50% loading of contacts in the housing, and

20 AWG [0.6 mm2] wire.

■From Figure 1, the base current rating is 14 ampere with

18 AWG [0.8 mm2] wire.

■Figure 2, the rating factor for 50% loading and 20 AWG

[0.6 mm2] wire is 0.68.

■The specific rating for this application is the product of the

base rating and the rating factor:

14 x 0.68 = 9.5 ampere

■Each of the contacts can carry 9.5 ampere.

■H o w e v e r, if the ambient temperature is 80°C the allowable

T-rise becomes 25°C. The base current must be lowered to

12.8 ampere so that the 105°C maximum operating temper-

a t u re is not exceeded. The current rating then becomes:

12.8 x 0.68 = 8.7 ampere.

Metrimate Pin and Socket Connectors

Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

Metrimate Connector Applications

Drawer Connectors

Low Profile Drawer Connectors, Wire-To-Board, and Wire-To - W i r e

Standard Drawer Connectors, Rack and Panel Applications

Standard Drawer Connectors, Wire-To - B o a r d

Plug

12, 19 and 25 Position Pin Headers (Solder);

25 Position Pin Header (ACTION PIN Contacts);

8 and 15 Position Power Drawer Pin Headers

(Pages 18, 19)

23 Position Wire-To-Board (Right-Angle); 18 Position

Hybrid (5 Power, 13 Signal) Wire-To-Board (Right-Angle);

30 Position Wire-To-Wire

(Page 27)

Receptacle

25 Position Socket

Headers (Solder); 8 and

15 Position Power Drawer

Socket Headers

(Pages 18, 19)

Metrimate Pin and Socket Connectors

Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

Square Grid Connectors

Metrimate Connector Applications ( C o n t i n u e d )

Metrimate Pin and Socket Connectors

Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

In-Line Connectors

Metrimate Connector Applications ( C o n t i n u e d )

Metrimate Pin and Socket Connectors

Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

Signal Contacts

Material

Contact Body—Brass or phosphor bronze

Retention Spring—Stainless steel

Finish

See chart.

Related Product Data

Application Tooling—Pages 56, 57

Technical Documents

114-10004 Application Specification

108-10042 Product Specification

Type III+, Crimp, Snap-In

Socket

[[.0625 +.0010]

–.0020

1.588+0.025

–0.051 Dia.

Max.

Dia.

Pin Body Spring, Stainless Steel Spring,

Stainless Steel

Ferrule, Brass,

Nickel Flash

13.46±0.25

[.530±.010]

2.87

[.113]

9.91

[.390] Min.

Contact Size 16—Pin Diameter 1.57 [.062] (Test Current, 13 Amperes)‡

Wire Size Ins. Contact Strip Form Loose Piece Tooling Part No.

Range Dia. Finish Contact No. Contact No. Loose Piece Strip Form

AWG mm2Range Pin Socket Pin Socket Hand To o l A p p l i c a t o r s

0.38-0.76 Gold/Nickel2788085-3 788088-2 — — 567867-1***

30-28 0.05-0.09 .015-.030 Sel. Gold/Nickel3788085-1 788088-1 788085-4 788088-3 90716-1 or 567947-1***

or 680602- ***

Bright Tin-Lead 66425-6 66424-6 — —

1.02-1.521Gold/Nickel266425-7 66424-7 66429-3 66428-3 91515-16466598- ***

30-26 0.05-0.15 .040-.060 Sel. Gold/Nickel366425-8 66424-8 66429-4 66428-4

0.36-0.761Gold/Nickel266393-7 66394-7 — —

.014-.030 Sel. Gold/Nickel366393-8 66394-8 66406-4 66405-4 90225-26466585-3***

Bright Tin-Lead 66106-6 66108-6 66107-2 66109-2 91515-16466321- ***

26-24 0.12-0.2 0.89-1.401Gold/Nickel266106-7 66108-7 66107-3 66109-3 or or

.035-.055 Sel. Gold/Nickel366106-8 66108-8 66107-4 66109-4 58495-1* 466908-2***

Sel. Gold/Nickel4— 66108-1 — 66109-1

Bright Tin-Lead 66102-7 66104-7 66103-2 66105-2

91515-16466323- ***

2-66104-5 —

1.02-2.031Gold/Nickel266102-8 66104-8 66103-3 66105-3 or or

.040-.080 Sel. Gold/Nickel366102-9 66104-9 66103-4 66105-4 58495-1* 466907-2***

2-66102-2 2-66104-3 1-66103-2 1-66105-3

Sel. Gold/Nickel4— 66104-1 — 66105-1

24-20 0.2-0.6 1.52-3.055Bright Tin-Lead 66564-6 66563-6 66566-2 66565-2 466383-4***

.060-.120 Sel. Gold/Nickel366564-8 66563-8 66566-4 66565-4 91542-16or 466979-1***

Sel. Gold/Nickel466564-1 — 66566-1 — or 567363- ***

Bright Tin-Lead 66332-5 66331-5 66400-1 66399-1 91523-16466324- ***

2.03-2.541Gold/Nickel266332-7 66331-7 66400-3 66399-3 or or

.080-.100 Sel. Gold/Nickel366332-8 66331-8 66400-4 66399-4 90225-26466942-1***

Sel. Gold/Nickel4— 66331-2 — 66399-2

66098-2S

Bright Tin-Lead 66098-7 66100-7 66099-2 66101-2 91505-16or 466325- ***

18-16 0.8-1.4 2.03-2.541Gold/Nickel266098-8 66100-8 66099-3 66101-3 91523-16or or

.080-.100 Sel. Gold/Nickel366098-9 66100-9 66099-4 66101-4 58495-1* 466906-1***

Sel. Gold/Nickel466098-6 — 66099-1 —

66359-6 66358-6 66361-2 66360-2

Bright Tin-Lead 1-66358-2 466326- ***

2.03-2.5411-66359-1 1-66358-4 66361-7 66360-7

Gold/Nickel266359-9 66358-9 66361-3 66360-3 91519-16or

.080-.100 Sel. Gold/Nickel31-66359-0 1-66358-0 66361-4 66360-4 466923-2***

18-14 0.8-2.0 1-66359-2 1-66358-3 66361-8 66360-8

Sel. Gold/Nickel4— 66358-1 — 66360-1

2.79-3.815Bright Tin-Lead 66597-1 66598-1 66602-1 66601-1 466958-1***

66598-7 91521-16or

.110-.150 Sel. Gold/Nickel366597-2 66598-2 66602-2 66601-2 567364- ***

1Overall insulation crimp diameter, including crimp barrel,

must not exceed 3.18 [.125].

20.00038 [.000015] gold in the mating area over 0.00127

[.000050] min. nickel.

30.00076 [.000030] gold in the mating area, with gold flash

on remainder, over 0.00127 [.000050] min. nickel.

4.0.00076 [.000030] gold in the mating area, with gold gra-

dient on remainder, over 0.00127 [.000050] min. nickel.

5Contacts can only be used in Metrimate and CPC

Series 1 (Arr. 23-24), Series 4 (Arr. 23-13M, 23-16M,

23-22M), and VDE connectors.

6To use with the 626 Pneumatic Tool System: remove the

crimping head from the Straight Action Hand Tool (SAHT)

A s s e m b l y, order SAHT Adapter Part No. (Call Te c h n i c a l

S u p p o r t ), Adapter Holder Part No. 356304-1 (with ratchet)

or 189928-1 (without), and Power Unit PartNo. 189721-1

(hand actuated) or 189722-1 (foot actuated).

SStandard reeling of strip form contacts.

*Commercial PRO-CRIMPER II hand tool for field repair

only. Note: Die Set can be adapted for use with the 626

Pneumatic Tool System.

‡Single contact, free-air test current is not to be construed

as contact rating current. Use only for testing. Refer to

contact current carrying capability information on page 3.

Insertion Tool Part No. 91002-1 (for insulation diameters

1.78 [.070] or less), No. 200893-2 (for insulation diameters

2.29 [.090] max.).

Extraction Tool Part No. 305183.

(Instruction Sheet 408-1216)

***Call Technical Support for Automatic Machine Applicator

Part Numbers.

Socket

Metrimate Pin and Socket Connectors

Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

10 10

Signal Contacts ( C o n t i n u e d )

Material

Contact Body and Tab—Brass

Retention Spring—Stainless steel

Finish

See chart on Page 11.

Solder-Type

(with Preformed Wire

Barrel/Insulation Support)

Socket

Type III+, Solder Versions Spring, Stainless Steel

Localized Plate Area

Pin Body, Brass

27.56

[1.085] Max.

20.96

[.825] Max.

9.91

[3.90] Min.

5.08

[.200]

Min.

1.588+.0254

.0625–.0508

[.0625+.0010]Dia.

[1.588–.0020]

13.46±0.25

[.530±.010]

Type III+, Crimp, Snap-In

Contact Size—16

Pin Diameter—1.57 [.062]

Material and Finish

Contact Body—Copper alloy, plated

tin or gold

Spring—Stainless steel

Wire Size Range Ins. Grounding Pin Part No. Strip Form Loose Piece

Dia. Contact Applicator Hand Tool

[mm2] AWG Range1Finish Strip Form Loose Piece Part No. Part No.

0.89-1.4 Tin-Lead 164159-3 164162-1 —91515-13or

0.12-0.2 26-24 .035-.055 Sel. Gold/Nickel2164159-4 164162-2 58495-1*

1.14-1.78 Bright Tin-Lead 164160-3 164163-1 466323- *** 91515-13or

0.2-0.6 24-20 .045-.070 or 91505-13or

Sel. Gold/Nickel2164160-4 164163-2 466907-2*** 58495-1*

1.98-2.49 Tin-Lead 164161-3 164164-1 466741- *** 91523-13or

0.8-1.4 18-16 .078-.098 or 91505-13or

Sel. Gold/Nickel2164161-4 164164-2 680114-3*** 58495-1*

1Overall insulation crimp diameter, including crimp barrel, must not exceed 3.18 [.125].

2Gold flash over 0.00076 [.000030] min. nickel on entire contact, with 0.00076 [.000030] gold in contact area.

3To use with the 626 Pneumatic Tool System: remove the crimping head from the Straight Action Hand Tool (SAHT) Assembly, order SAHT Adapter Part No. (Call Te c h n i-

cal Support), Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without), and Power Unit PartNo. 189721-1 (hand actuated) or 189722-1 (foot

actuated).

*Commercial PRO-CRIMPER II hand tool for field repair only. Note: Die Set can be adapted for use with the 626 Pneumatic Tool System.

***Call Technical Support for Automatic Machine Applicator Part Numbers.

Extraction Tool Part No. 725840-1

Grounding Pin

(make first - break last)

Related Product Data

Application Tooling—Pages 56, 57

Technical Documents—Page 58

Metrimate Pin and Socket Connectors

Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

11 11

Signal Contacts (Continued)

Material

Contact Body and Tab—Brass

Retention Spring—Stainless steel

Finish

See chart.

Solder Tab

Socket

Contact Size 16—Pin Diameter 1.57 [.062] (Test Current, 13 Amperes)‡

Wire Size Loose Piece

Range Contact Contact No.

AWG [mm2]Finish Pin Socket

26-20 0.12-0.6 Gold/Nickel1266182-1 266183-1

18-16 0.8-1.4 Gold/Nickel1266180-1 266181-1

Solder Duplex2202236-1 202237-1

Tab Bright Tin-Lead3202236-2 202237-2

10.00076 [.000030] gold in mating area over 0.00127 [.000050] nickel.

2Duplex plated 0.00076 [.000030] gold in mating area over 0.00127 [.000050] nickel on contact body; bright tin-lead

on solder tab.

3Bright tin-lead on entire contact.

Note: These contacts can be used in Multimate contact cavities of all connector housings.

‡Single contact, free-air test current is not to be construed as contact rating current. Use only for testing.

Refer to contact current carrying capability information on page 3.

Extraction Tool Part No. 305183 (Instruction Sheet 408-1216)

Type III+, Solder Versions

(Continued)

Spring, Stainless Steel

Pin Body, Brass

Localized Plate Area

Spring

Stainless Steel

Ferrule, Brass,

Nickel Flash Body

Brass Solder Tab

9.91

[.390] Min.

28.24

[1.112]Max. 9.27

[.365] Max.

9.27

[.365] Max.

0.51

[.020]

1.47

[.058]

2.67

[.105]

21.97

[.865]

3.05

[.120]

5.08

[.200]

Min.

20.17±0.25

[.794±..010]

13.46±.0.25

[.530±.010]

1.588+.0254

.0625–.0508

[.0625+.0010]

1.58 –.0020]

12 12

Power Contacts—High Current Upgrade

Metrimate Pin and Socket Connectors

Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

Extraction Tool Part No. 305183

Current-Carrying Capacity. The

graph shows current-carrying capacity

versus temperature rise for a fully ener-

gized 6 position Metrimate Square Grid

plug P/N 207152-1 and receptacle P/N

207153-1. These initial representative

amperage ratings were conducted with

14 AWG wires that were 2 feet long.

N o t e s : 1. High Current contacts with Louvertac bands are NOT intermateable with any other contact.

2. Additional information on CPC and CMC connectors is available in Catalog 82021.

3. Additional information on G Series connectors is available in Catalog 82046.

4. Additional information on M Series connectors is available in Catalog 82003.

5. Additional information on Metrimate connectors is available in Catalog 82045.

6. Additional information on Econoseal connectors is available in Catalog 82057.

7. Additional information on LGH connectors is available in Catalog 82024.

Current Rating for

30°C Temperature Rise

100% Energized

6 Circuit Metrimate Connec-

tor (Wire-to-Wire)

Plug (for Sockets) Receptacle (for Pins)

Standard

Type II Socket

Standard

Type III+ Socket

Standard

Type II Pin

Standard

Type III+ Pin

High Current

Size 16 Pin

(Board Mount)

Part No. 194264-1

Wire Size High Current Size 16

AWG Socket Part No.

Loose Piece Tape

14 193846-1 193846-2

18-16 796966-1 796966-2

Wire Size High Current Size 16

AWG Pin Part No.

Loose Piece Tape

14 193844-1 193844-2

18-16 796964-1 796964-2

Type II and Type III+,

Size 16

The features of the High Current Size 16

contact have been designed to fit into the

existing AMP Multimate Connectors such

as CPC (Circular Plastic Connector),

C M C (Circular Metal Connector),

G Series, M Series, Econoseal, Metrimate

Square Grid and Drawer Connector hous-

ings. An initial T-Rise test in free air has

shown a 23 amp capability with a 30°C

T-Rise. The contact may be crimped onto

14 AWG wire with a Tyco Electronics

hand tool P/N 601967-1. Use turret

TH502 (1-601967-6) for the pin and tur-

ret TH501 (1-601967-5) for the socket.

Material

Pin Body— Leaded Brass;

Copper Alloy (Board Mount)

Socket Body —Copper Alloy

Louvertac Band— Beryllium Copper

Retention Spring— Stainless Steel

Finish

Body —Silver

Louvertac Band— Gold

13 13

Coaxial Contacts

Metrimate Pin and Socket Connectors

Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

Subminiature, Crimp,

Snap-In, Size 16

Material

Outer Shell—Brass per MIL-C-50

Center Conductor—Beryllium copper

per QQ-C-533 (Pin); Brass per

QQ-B-626 (Socket)

Inner Dielectric—Polypropylene

Retention Spring—Stainless steel per

QQ-S-766

Ferrule—Copper per QQ-C-576 or

ASTM-B-152 (1-332056-0)

Finish

Outer Shell, Center Conductor—

See chart

Ferrule—Tin-lead per

MIL-T-10727

Note: Subminiature Coaxial

Contacts are used in Metrimate

In-Line Plug and Receptacle

Housings (page 39); NOT

recommended for use in

Metrimate Standard or Drawer

Connectors.

Ferrule

Part No. 225088-1—

Part No. 225088-3—

Socket

Selection Chart for Coaxial Cable

Tooling Part No.

Loose Piece Die Inserts for

Cable Size Contact Contact No. Ferrule Hand Tool 69710-1 Hand

(RG/U) Finish Pin Socket Part No. or Pneumatic Tool*Tool

Gold/Nickel

Gold/Copper1226537-2 51565-2

178, 196 Gold/Nickel 1-332057-0 69690-2 69656-2

Gold/Copper2— 51565-5

Gold/Nickel

196 Gold/Copper1226537-2 51565-2

(Double Braid) Gold/Nickel 1-225088-1 — 69656-9

Gold/Copper2— 51565-5

Gold/Nickel

Gold/Copper1226537-1 51565-1

174, 188, 316 Gold/Nickel 1-332056-0 69690-2 91911-3**

Gold/Copper2226537-4 51565-4

Gold/Nickel

174 Gold/Copper1226537-1 51565-1

(Double Braid) Gold/Nickel 1-225088-3 — 69656-7

Gold/Copper2226537-4 51565-4

Gold/Nickel

Gold/Copper1226537-1 51565-1

179, 187 Gold/Nickel 1-332056-0 69690-1 91911-4**

Gold/Copper2226537-4 51565-4

Gold/Nickel

187 Gold/Copper1226537-1 51565-1

(Double Braid) Gold/Nickel 1-225088-1 — 69656-8

Gold/Copper2226537-4 51565-4

Gold/Nickel

Gold/Copper1226537-1 51565-1

161 Gold/Nickel 1-332056-0 — 69656-5

Gold/Copper2226537-4 51565-4

*Use hand actuated Power Unit Part No. 189721-2 or foot actuated Power Unit Part No. 189722-2. Both units

require “C” Head Die Set Adapter Part No. 318161-1 and an Adapter Holder Part No. 356304-1 (with ratchet) or

Part No. 189928-1 (without ratchet). Request Catalog 124208 for information on the 626 Pneumatic Tool System.

**Die Set used with PRO-CRIMPER II hand tool frame Part No. 354940-1.

Extraction Tool Part No. 305183

25.65

[1.010] Ref.

16.51

[.650] Ref.

6.35

[.250]

2.845±..127

[.112±.005]

Dia.

2.134

2.184

[.084]

[.086]

Dia.

5.969

[.235] Max.

2.718+.127

–.000

[.107+.005]

–.000

A±.076

±.003

Dia. Dia.

A3.05

[.120] Dia.

A3.12

[.123] Dia.

Ferrule

Part No. 1-332057-0

2.82±..076

[.111±.003] Dia.

6.35±..203

[.250±.008]

Ferrule

Part No. 1-332056-0

14 14

Coaxial Contacts (Continued)

Metrimate Pin and Socket Connectors

Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

Material

Outer Shell—Brass per MIL-C-50

Center Conductor—Beryllium copper

per QQ-C-533 (Pin); Brass per

QQ-B-626 (Socket)

Inner Dielectric—Polypropylene

Retention Spring—Stainless steel per

QQ-S-766

Ferrule—Copper per QQ-C-576 or

ASTM-B-152 (1-332056-0)

Finish

Outer Shell, Center Conductor—

See chart

Ferrule—Tin-lead per

MIL-T-10727

Note: Subminiature Coaxial

Contacts are used in Metrimate

In-Line Plug and Receptacle

Housings (page 39); NOT

recommended for use in

Metrimate Standard or Drawer

Connectors.

Socket

25.65

[1.010] Ref.

16.51

[.650] Ref.

2.845±..127

[.112±.005]

Dia.

2.134

2.184

[.084]

[.086]

Dia.

5.969

[.235] Max.

Ferrule

Part No. 1-332057-0

Subminiature, Crimp,

Snap-In, Size 16

(Continued)

Selection Chart for Twisted Pair and Shielded Wire

10.00076 [.000030] gold over 0.00127 [.000050] nickel—outer shell and socket center conductor; 0.00076 [.000030]

gold over 0.00254 [.000100] copper—pin center conductor.

20.00127 [.000050] gold over 0.00127 [.000050] nickel—outer shell and socket center conductor; 0.00127 [.000050]

gold over 0.00254 [.000100] copper—pin center conductor.

*Use hand actuated Power Unit Part No. 189721-2 or foot actuated Power Unit Part No. 189722-2. Both units

require “C” Head Die Set Adapter Part No. 318161-1 and an Adapter Holder Part No. 356304-1 (with ratchet) or

Part No. 189928-1 (without ratchet). Request Catalog 124208 for information on the 626 Pneumatic Tool System.

**Die Set used with PRO-CRIMPER II hand tool frame Part No. 354940-1.

Note: A ferrule is required for each pin and socket.

Extraction Tool Part No. 305183

Tooling Part No.

Wire Size Contact Loose Piece Ferrule Die Inserts for

AWG [mm2]Finish Contact No. Part No. Hand Tool 69710-1 Hand

Pin Socket or Pneumatic Tool*Tool

30 0.05 Gold/Nickel

(Twisted Pair, Solid) Gold/Copper1226537-3 51565-3 1-332057-0 69690-2 69656-2

28 0.08-0.09 Gold/Nickel

(Twisted Pair, Solid) Gold/Copper1226537-3 51565-3 1-332057-0 69690 91911-3**

28 0.08-0.09 Gold/Nickel(Twisted Pair, Gold/Copper1226537-3 51565-3 1-332057-0 69690-1 91911-4**

Stranded 7 Str., or or

.0050 [0.13] Dia.) 69690-2 69656-2

26 0.12-0.15

(Twisted Pair, Solid Gold/Nickel1226537-3 51565-3 1-332057-0 69690 91911-3**

or Stranded 7 Str. Gold/Copper

.0063 [0.16] Dia.)

26 0.12-0.15 Gold/Nickel

(Shielded, .075 [1.91] Gold/Copper1226537-1 51565-1

Max. O.D.) Gold/Nickel 1-332057-0 69690-3 69656-3

Gold/Copper2226537-4 51565-4

15 15

Power Contacts

Metrimate Pin and Socket Connectors

Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

Standard, Size 8,

4/8 Indent Crimp

Material

Contact Body—Copper alloy

Retention Clip—Phosphor bronze

Finish

Contact Body—0.00127 [.000050]

gold over 0.00127 [.000050] nickel

Retention Spring—Nickel plated

Related Product Data

Technical Documents

108-10045 Product Specification

114-10014 Application Specification

Socket

Power Contacts, Standard, Size 8 (Test Current 50 Amperes)‡

Wire Range Contacts Crimping Tools

AWG [mm2] Pin Socket Tool No. Positioner

18-16 0.8-1.4 213567-1 212014-1 608668-1 (P) SP867

(S) 608668-2

14-12 2-3 213662-1 212008-1 608651-1 (P)SP867

(S) 608651-2

10 5 213740-1 213737-1 608651-1 (P) 608651-3

(S) 608651-2

8 8 213552-2 213750-1 608651-1 (P) 608651-3

(S) 608651-2

23.11

[.910]

22.61

[.890]

5.23

[.206] Dia.

5.23

[.206] Dia.

‡Single contact, free-air test current; not to be construed as contact rating

current. Use only for testing. Refer to contact current carrying capability

information, page 3.

Note: Standard Size 8, High

Current Upgrade Size 8 and

.125 POWERBAND contacts

are not intermateable.

16 16

Power Contacts—High Current Upgrade (Continued)

Metrimate Pin and Socket Connectors

Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

Receptacle

Plug

Metrimate Drawer

Connector, Size 8

The Louvertac bands have the versatility

of being designed into contact dimen-

sions used in existing Tyco Electronics

connectors.

Metrimate High Current contacts

have been designed to fit into the exist-

ing Drawer Connector housings. A fully

energized 8 position connector with

8 gage wires can handle 30 amps per

line with a 30°C T-rise on either the

cable-to-cable or cable-to-board.

Cable-to-Cable

Material

Contact Body— Copper Alloys

Louvertac Band— Beryllium Copper

Retention Spring— Stainless Steel

Finish —Gold

Product Specification

108-1449 Metrimate Pin and Socket

with Louvertac High Current Contact

Connector Voltage Rating—

600 VAC

■Recognized under the

Component Program of

Underwriters

Laboratories Inc.,

File No. E28476

■Certified by Canadian Stan-

dards Association,

File No. LR7189A

Cable-to-Board

Material

Contact Body— Copper Alloys

Louvertac Band— Beryllium Copper

Retention Spring— Stainless Steel

Finish —Gold

A typical application would have solder

tail pins mounted into the receptacle and

crimp sockets mounted into the plug.

■Recognized under the

Component Program of

Underwriters

Laboratories Inc.,

File No. E28476

■Certified by Canadian Stan-

dards Association,

File No. LR7189A

3.05 [.12] Diameter

Solder Tail Pins

Part No. 193814-1

Drawer Connector Housings

Size Housing Part Numbers

Configuration Plug Receptacle

8 Positions 213499-1 213500-1

(8 Size 8 Cavities)

15 Positions 213426-1 213427-1

(3 Size 8 Cavities & 12 Size 16 Cavities)

Extraction Tool Part No. 318813-1

N o t e : High Current contacts with Louvertac bands are NOT intermateable with any other contact.

Standard

Size 8 Socket

Standard

Size 8 Pin

High Current

Size 8 Socket

High Current

Size 8 Pin

High Current Contacts

Wire Size Contact Part Numbers Crimp Tools

AWG mm2Pin Socket

8 8 193457-1 193458-1 Daniels†

10 5 193642-1 193643-1 Hand Tool #M310 or AMP P/N 356114-1

12-14 3-2 193534-1 193535-1 Positioner #TP944 or AMP P/N 356336-1

Extraction Tool Part No. 318813-1 or 305183-6

†Daniels Manufacturing Corp., Orlando, FL

12.7

[.50]

Metrimate Pin and Socket Connectors

Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

Power Contacts (Continued)

.125 POWERBAND Contacts

Pin Diameter—.125 [3.175]

Test Current—50 Amperes‡

Material and Finish

Contact —Copper

Spring — Beryllium copper

Plating Code

A. 0.00508 [.000200] min. silver on

contact area, 0.00127 [.000050] min. on

remainder, all over 0.00127 [.000050]

min. nickel underplate

B. 0.00076 [.000030] min. gold on

contact area, gold flash on remainder, all

over 0.00127 [.000050] min. nickel

underplate

Related Product Data

Application Tooling—Pages 56, 57

Technical Document—Page 58

Extraction Tool

Part No. 318813-1

(Instruction Sheet 408-4374)

.125 POWERBAND Pin Contact .125 POWERBAND Socket Contact

1For use in Metrimate Drawer Connectors listed in chart below and Two-Piece Sealed Circular Plastic Connectors (CPC), Series 5 and 6.

‡Single contact, free-air test current; not to be construed as contact rating current. Use only for testing.

Refer to contact current carrying capability information, page 3.

Note: Standard Size 8, High Current Upgrade Size 8, and .125 POWERBAND contacts are not intermateable.

*A typical 626 Pneumatic Tool System requires: a power unit (Part No. 189721-2, hand actuated or 189722-2, foot actuated), an adapter

holder (Part No. 356304-1, with ratchet), and “C” Head adapter Part No. 318161-1.

.125 POWERBAND Metrimate Drawer Connectors

No. of Housing Part No.

Pos. Plug Receptacle

8 213886-1** 213500-3**

Color: blue

* *For use with .125 POWERBAND contacts (Extended Pin Length),

listed above.

3.18

[.125]

Dia.

10.16

[.400]

Standard

Extended1

12.32

[.485]

5.23

[.206] Dia.

5.23

[.206]

Dia.

Contact

Strip

Serrations

Contact Part No. Tooling Part No.

Heavy Duty Miniature (HDM) Die Sets for

Wire Size Contact Pin Strip Loose Piece Applicators (for AMP-O-LECTRIC Hand Tool 69710-1

AWG/mm2Finish Length Pin Socket Pin Socket Model G Machine, or 626 Pneumatic Tool

Base Part No. 354500) System*

A Standard 213845-1 213847-1 213845-3 213847-3

14-12 B Standard 213845-2 213847-2 213845-4 213847-4 680195-3 356612-1

2-3 A Extended1213845-5 — 213845-7 —

B Extended1213845-6 — 213845-8 —

A Standard 213841-1 213843-1 213841-3 213843-3

10-8 B Standard 213841-2 213843-2 213841-4 213843-4 356611-1 (8 AWG)

5-8 A Extended1213841-5 — 213841-7 — 680197-3 356611-2 (10 AWG)

B Extended1213841-6 — 213841-8 —

18 18

Metrimate Pin and Socket Connectors

Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

Drawer Connectors

Standard Drawer Connector

Panel Mount

Product Facts

■4-, 12-, 19- and 25-position

connectors for Size 16

c o n t a c t s

■8-position connector for

Size 8 power contacts, and

a 15-position connector for

3 Size 8 power contacts and

12 Size 16 contacts

■Provides “blind” mating

with up to 2.3 [.090] mis-

alignment in any direction

■Guide pins molded into plug

h a l f

■Plug and receptacle can be

front- or rear-panel mounted

M a t e r i a l

Black glass-filled thermoplastic, 94V-0

rated

Related Product Data

Contacts—Pages 9–17

Mounting Screw—Page 20

Keying Plug—Page 44

Dimensional Specifications and

Recommended Panel Cutouts—

Pages 21–26

Performance Characteristics—

Page 3

Technical Documents—Page 58

Product Specifications—

108-10033

108-10045

Application Specifications—

114-10039

114-10014

Standard Drawer Connectors

No. of Connector Housing Part Nos.* PC Header Part Nos. Grounding Pins should

Pos. Receptacle Pin Headers Socket Headers not be used in these

Plug Receptacle With 8/32 Inserts Solder Tails ACTION PIN Solder Tails receptacle cavities

4 212608-1 212609-1 213749-1 — — — 1 and 4

12 211758-1 211759-1 213748-1 213824-1A— — 1 and 12

19 208210-2 208209-2 — 213738-2A— — 1 and 19

25 211150-1 211149-1 — 213672-1A213558-1B213881-1A1 and 25

213558-2C213784-1B

*Housings only, order contacts separately. See pages 9-12 for contact specifications.

PC Header Plating Code:

AContact brass plated 0.00076 [.000030] min. gold on mating end, gold flash remainder, both over 0.00127 [.000050] min. nickel underplating. Post end brass

plated 0.00254 [.000100] min. tin-lead over 0.00254 [.000100] min. copper. Spring—Stainless steel.

BContact phosphor bronze plated 0.00254 [.000100] min. tin-lead over 0.00127 [.000050] min. nickel.

CContact phosphor bronze plated 0.00076 [.000030] min. gold on the mating area, 0.00038 [.000150] min. tin-lead on the ACTION PINcontact end, all over

0.00127 [.000050] min. nickel.

Note: Select loaded configurations including grounding pins can be made available; consult Tyco Electronics.

19 19

Metrimate Pin and Socket Connectors

Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

Drawer Connectors ( C o n t i n u e d )

Power Drawer Connector,

Size 8*

*For use with Size 8 contacts found on

page 15

Power Drawer Connector,

.125 POWERBAND*

*For use with .125 POWERBAND contacts

found on page 17

Blindmate Power Connectors

No. of Housing Part No.* With PCB Headers

Pos. Plug Receptacle 8/32 Insert Pin Socket

8213499-1 213500-1 213752-1 213882-1 213883-1

(8 size 8)

15 213426-1 213427-1 — 1213713-111213908-21

(3 size 8, 12 size 16)

1Loaded with Size 16 contacts only.

*Housing only, order contacts separately. See pages 15 and 16 for contact specifications.

.125 POWERBAND Connectors

No. of Housing Part No.

Pos. Plug Receptacle

8 213886-1* 213500-3*

*Color: blue

Metrimate Pin and Socket Connectors

Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

2020

Drawer Hardware

Material

Stainless steel

Thread Size Part No.

M4×0.7-6H/6g 208211-1

SAE 6/32 208211-4

Note: These shoulder screws are

used for mounting the plug housing

and they provide float for positioning

of misaligned connectors. Two are

required for each plug. Mounting

screws are to be ordered separately.

Nuts are to be supplied by the

customer.

Kit Includes: 2—M4 screws,

2—Springs, 2—Washers

Screw Kits are recommended in

order to compensate for misaligned

connector halves and to provide

float in X, Y, and Z directions.

Mounting Screw

Screw Kits

Part No. 213283-2

Plug

Connector

Cabinet

Panel

31.1

[1.224]

Ref. 9.5

[.375]

21.7

[.854]

Ref.

1.6

[.063]

Ref.

Metrimate Pin and Socket Connectors

Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

4 Position Housings

12 Position Housings

Plug (for Sockets)

21 21

Drawer Connector Specifications

Receptacle (for Pins)

Plug (for Sockets)

Metrimate Pin and Socket Connectors

Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

19 Position Housings

2222

Drawer Connector Specifications ( C o n t i n u e d )

Plug (for Sockets)

Receptacle (for Pins)

Metrimate Pin and Socket Connectors

Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

25 Position Housings

23 23

Drawer Connector Specifications ( C o n t i n u e d )

Plug (for Sockets)

Receptacle (for Pins)

Metrimate Pin and Socket Connectors

Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

2424

Drawer Connector Specifications ( C o n t i n u e d )

25 Position Headers

(mates with Plug Connector

Part No. 211150-1)

Receptacle with ACTION PIN Contacts

Receptacle ( P o s t e d )

Metrimate Pin and Socket Connectors

Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

25 25

Drawer Connector Specifications ( C o n t i n u e d )

Recommended

Panel Cutouts

No. of Dimensions

Positions A B C D E F G H

45.3 14 17.3 4.5 17.3 26.2 36.3

4Plug 1.783 .552 .680 .176 .680 1.032 1.430 —

40.5 13.9 12.8 6.7 17.3 26.2 31.5 3.6

Receptacle 1.595 .547 .502 .265 .680 1.032 1.240 .140

55.45 14 27.4 4.5 17.3 36.4 36.3

12 Plug 2.183 .552 1.080 .176 .680 1.432 1.430 —

50.7 13.9 22.9 6.7 17.3 36.4 31.5 3.6

Receptacle 1.995 .547 .902 .265 .680 1.432 1.240 .140

19, 61 15.9 29.2 6.4 17.8 42 36.9

Power Plug 2.403 .626 1.150 .251 .702 1.652 1.452 —

Connectors- 56.3 15.93 24.4 8.8 17.8 42 32 4.6

8 & 15 Receptacle 2.215 .627 .960 .346 .702 1.652 1.262 .180

68.7 15.9 36.8 6.4 17.8 49.6 36.9

25 Plug 2.703 .626 1.450 .251 .702 1.952 1.452 —

63.9 15.93 32 8.8 17.8 49.6 32 4.6

Receptacle 2.515 .627 1.260 .346 .702 1.952 1.262 .180

Metrimate Pin and Socket Connectors

Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

2626

Power Drawer Connector Specifications

Receptacle (for Pins)

(Size 8 or POWERBAND Pins)

8 Position Housings

(Size 8)

Plug (for Sockets)

15 Position Housings

(Accept 3 Size 8 Contacts and 12 Size 16 Contacts)

Plug (for Sockets)

Receptacle (for Pins)

P l u g

(for POWERBAND Sockets) 44.70

[1.760]

11.30

[.445]

26.31

[1.036]

30.78

[1.212]

12.70

[.500]

54.91

[2.162]

9.65

[.380] Dia.

Mounting Hole (2)

Mating

Face

Metrimate Pin and Socket Connectors

Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

*5 power, 13 signal

18 Position Hybrid

Drawer Connector

Right-Angle Header

Part No. 213942-1

Product Facts

■13 signal (Type III+)

■Two Size 8 Power—HOT

PLUGGABLE! (10 amps AC)

■Three .125 POWERBAND

Contacts

Low Profile Drawer Connectors

No. of Plug Receptacle Page No.

Positions (for sockets) Header Housing

23 213766-1 213768-1 — 29

30 213973-1 — 213974-1 30

*18* 213940-1 213942-1 — 27, 28

Material and Finish

Housing—Black glass-filled thermo-

plastic, 94V-0 rated

Contacts—Copper alloy duplex plated

0.00076 [.000030] min. gold on mating

end, tin-lead on termination end, with

entire contact nickel underplated

Recommended PC Board Layout

21.77

[.857]

28.83

[1.135]

2.50

[.098]

Typ.

6.79

[.267]

Typ.

9.86

[.388]

Typ.

8.00

[.315]

Typ.

1.60

[.063]

Dia.

3.43

[.135]

Dia.

3.18

[.125]

Dia.

95.07

[3.743]

87.30

[3.437]

87.30

[3.437]

98.09

[3.862]

Eyelet

Mating End

POWERBAND

Pin Contact

Power 8

POWERBAND

Pin Contact

Ground

4.06

[.160]

5 Plc.

5.08

[.200]

17.53

[.690]

Housing

2.50

[.098]

Typ.

2.92

[.115]

Typ.

8.00

[.315]

Typ.

2.54

[.100]

Typ.

5.08

[.200]

Typ. 3.18

[.125]

Typ.

Dia.

Contact

Typ.

Boardlock

Typ. 1.003

[.0395]

Typ.

Metrimate Pin and Socket Connectors

Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

Low Profile Drawer Connectors ( C o n t i n u e d )

18 Position Plug Housing

(for Sockets)

Part No. 213940-1

Material and Finish

Housing—Black glass-filled thermo-

plastic, 94V-0 rated

Recommended Panel Cutout

4.09

[.161]

2 Plc.

15.62

[.615]

32.00

[1.260]

7.24

[.285]

2 Plc.

6.35

[.250]

11.05

[.435]

12.19

[.480]

3.81

[.150]

2 Plc.

10.67

[.420]

2 Plc.

2.54

[.100]

4 Plc. R

77.72

[3.060]

122.99

[4.842]

110.03

[4.332]

110.03

[4.332

Ref.

90.42

[3.560]

14.99

[.590]

Dia.

102.41

[4.032]

21.34

[.840]

2.49

[.098]

Typ.

8.00

[.315]

Typ.

2.54

[.100]

Typ.

5.08

[.200]

2 Plc.

4.98

[.196]

Typ.

Metrimate Pin and Socket Connectors

Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

Low Profile Drawer Connectors ( C o n t i n u e d )

23 Position Plug Housing

(for Sockets)

Part No. 213766-1

Material and Finish

Housing—Black glass-filled thermo-

plastic, 94V-0 rated

23 Position

Receptacle Header

Part No. 213768-1

Material and Finish

Housing—Black glass-filled thermo-

plastic, 94V-0 rated

Contacts—Copper alloy duplex plated

0.00076 [.000030] min. gold on mating

end, tin-lead on termination end, with

entire contact nickel underplated

Metrimate Pin and Socket Connectors

Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

Low Profile Drawer Connectors ( C o n t i n u e d )

30 Position Plug Housing

(for Sockets)

Part No. 213973-1

30 Position Receptacle Housing

(for Pins)

Part No. 213974-1

9.65

[.380]

2 Plc.

15.62

[.615]

6.35

[.250]

Typ.

6.35

[.250]

Typ.

3.81

[.150]

2 Plc.

10.67

[.420]

Typ.

2.54

[.100]

Typ. R

3.18

[.125]

Typ. R

95.00

[3.740]

122.99

[4.842]

110.03

[4.332]

110.03

[4.332]

90.42

[3.560]

15.11

[1.520]

118.49

[4.665] 15.24

[.600]

16.51

[.650]

8.26

[.325]

Dia.

9.65

[.380]

Typ.

Dia.

4.39

[.173]

Typ.

Dia.

102.41

[4.032]

110.03

[4.332]

96.27

[3.790]

21.34

[.840]

5.08

[.200]

5.08

[.200]

Typ.

5.08

[.200]

Typ.

9.65

[.380]

2 Plc.

110.03

[4.332]

Dia.

5.08

[.200] 5.08

[.200]

6.88

[.271]

Typ.

32.38

[1.275]

Typ.

38.61

[1.520]

Typ.

23.95

[1.275]

Typ. 37.59

[1.480]

Metrimate Pin and Socket Connectors

Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

Free-Hanging and Panel

Mount Connectors

M a t e r i a l

Red thermoplastic, 94V-0 rated

Related Product Data

Mateable PC Board Headers—

page 34

Contacts—Pages 9–14

Keying Plug—Page 44

Strain Relief Kits—See below

Dimensional Specifications and

Recommended Panel Cutout—

Pages 32 and 33

Performance Characteristics—

Page 3

Technical Documents—Page 58

Product Specification—108-10033

Application Specification—

114-10040

Strain Relief Kits

(For use with plugs and/or receptacles)

M a t e r i a l

Red thermoplastic, 94V-0 rated

Related Product Data

Dimensional Specifications—

page 33

No. of Cable Strain Relief Kit No.

Positions O.D. Individual Bulk

(Connector) (Max.) Packs Packaging

9.5

6.375 207600-1 213792-1

11.7

9.460 207601-1 213793-1

13.45

12 .530 207602-1 213794-1

16.5

18 .650 207603-1 213795-1

19.05

24 .750 207088-1 213796-1

23.3

36 .918 207604-1 213797-1

Notes: 1. Cable gates are supplied with each strain relief kit

to accommodate various cable diameters up to the

maximum specified.

2. Components for all strain relief kits are packaged

unassembled.

No. of Housing Part No.*

Positions Plug Receptacle

4 207015-1 207016-1

6 207152-1 207153-1

9 207439-1 207440-1

12 207017-1 207018-1

18 207442-1 207443-1

24 207304-1 207305-1

36 207019-1 207020-1

*Housing only, order contacts separately.

See pages 9–14 for contact specifications.

31 31

Square Grid Connectors

Metrimate Pin and Socket Connectors

Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

No. of Connector Dimensions Panel Cutout Dimensions

Positions ABCD

20.1 12.6 20.57 18.1

4.791 .496 .810 .712

25.04 17.5 25.35 18.1

6.986 .689 .998 .712

24.8 17.5 25.35 24

9.976 .689 .998 .945

29.8 22.5 30.23 24

12 1.173 .886 1.190 .945

40.45 32.85 40.77 24

18 1.592 1.293 1.605 .945

32 32

Square Grid Connector Specifications

4 and 6 Position Housings

Plug (for Sockets) Receptacle (for Pins)

9, 12 and 18 Position Housings

Plug (for Sockets) Receptacle (for Pins)

[.197] Typ.

17.85

[.703]

Max.

[.197] Typ.

27.15

[1.069]

9.2

[.362] Ref.

[.197] Typ.

17.85

[.703]

Max.

[.197] Typ.

[.197]Typ. 5

[.197] Typ. 5

[.197]Typ. 5

[.197] Typ.

23.8

[.937]

Max.

23.8

[.937]

Max.

27.15

[1.069]

9.2

[.362] Ref. 9.2

[.362] Ref.

[1.300] 33

[1.300]

0.25

[.010]

R Max.

0.25

[.010]

R Max.

Note: Panel thickness 0.76-2.29 [.030-.090]

Recommended Panel Cutout

(for Plug or Receptacle) Recommended Panel Cutout

(for Plug or Receptacle)

Metrimate Pin and Socket Connectors

Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

Strain Relief Kits (for 6, 9, 12, 18, 24 and 36 Position Connectors)

No. of Dimensions Cable O.D.

Positions ABC(Max.)

17.75 25.53 22.75 9.5

6.700 1.005 .896 .375

23.9 32.4 22.75 11.7

9.940 1.275 .896 .460

23.9 32.4 27.58 13.45

12 .940 1.275 1.086 .530

23.9 38.1 38.1 16.5

18 .940 1.500 1.500 .650

27.94 38.1 38.1 19.05

24 1.100 1.500 1.500 .750

27.94 38.1 53.1 23.3

36 1.100 1.500 2.090 .918

*Plug shown for illustration purposes only. Strain Relief Kits can be used on

either plug or receptacle.

33 33

Square Grid Connector Specifications ( C o n t i n u e d )

24 and 36 Position Housings

Plug (for Sockets) Receptacle (for Pins)

Note: Panel thickness 0.76-2.29 [.030-.090]

No. of Connector Dimensions Panel Cutout

Dimensions

Positions ABC

40.45 32.85 40.77

24 1.592 1.293 1.605

55.45 47.85 55.75

36 2.183 1.885 2.195

Recommended

Panel Cutout

(for Plug or

Receptacle)

Metrimate Pin and Socket Connectors

Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

PC Board Mount Headers

Material and Finish

Housing—Red thermoplastic, 94V-0

rated

Pin Contacts—Copper alloy, plated tin

or gold duplex

Socket Contacts—Phosphor bronze,

plated tin or gold duplex

Related Product Data

Mateable Free-Hanging

Connectors—Page 31

(Pin and Socket Headers do not mate.)

Dimensional Specifications and

Recommended PC Board Layout—

Pages 35–38

Performance Characteristics—

Page 3

Technical Documents—Page 58

Product Specification—108-10033

Application Specification—

114-10040

Pin Header Part No. Mates with Socket Header Part No. Mates with

No. of Contact With Without Plug With Without Receptacle

Positions Plating Mounting Ears Mounting Ears Part No. Mounting Ears Mounting Ears Part No.

(Page 31) (Page 31)

Tin 207119-1 207119-2 207496-1 207496-2

4Gold* 207119-3 207119-4 207015-1 207496-3 207496-4 207016-1

Tin 207158-1 207158-2 207524-1 207524-2

6Gold* 207158-3 207158-4 207152-1 207524-3 207524-4 207153-1

Tin 207441-1 207441-2 207526-1 207526-2

9Gold* 207441-3 207441-4 207439-1 207526-3 207526-4 207440-1

Tin 207120-1 207120-2 207528-1 207528-2

12 Gold* 207120-3 207120-4 207017-1 207528-3 207528-4 207018-1

Tin 207444-1 207444-2 207530-1 207530-2

18 Gold* 207444-3 207444-4 207442-1 207530-3 207530-4 207443-1

Tin 206763-1 206763-2 207532-1 207532-2

24 Gold* 206763-3 206763-4 207304-1 207532-3 207532-4 207305-1

Tin 207121-1 — 207534-1 207534-2

36 Gold* 207121-3 207121-4 207019-1 207534-3 207534-4 207020-1

*Duplex plated 0.00076 [.000030] gold on mating end, tin-lead on termination end, with entire contact nickel

underplated.

Note: Pin and Socket Headers do not mate.

34 34

Square Grid Connectors

Metrimate Pin and Socket Connectors

Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

4 and 6 Position Headers

9, 12 and 18 Position

H e a d e r s

No. of Header Dimensions PC Board Layout Dimensions

Positions A B C D* B D* E F

22.61 17.4 12.7 2.65 17.4 2.65 6.2 5

4.890 .685 .500 .104 .685 .104 .244 .197

27.69 22.4 17.6 2.65 22.4 2.65 6.2 10

61.090 .882 .693 .104 .882 .104 .244 .394

27.69 22.4 17.78 2.65 22.4 2.65 6.2 10

91.090 .882 .700 .104 .882 .104 .244 .394

32.5 27.3 22.61 2.65 27.3 2.65 6.2 15

12 1.280 1.075 .890 .104 1.075 .104 .244 .591

47.32 40.6 32.85 3.3 40.6 3.3 7.8 25

18 1.863 1.598 1.293 .130 1.598 .130 .307 .984

*DDia.—2.65 [.104] for No. 2 screw; 3.3 [.130] for No. 4 screw.

35 35

Square Grid Pin Header Specifications

Recommended PC Board Layout

Metrimate Pin and Socket Connectors

Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

24 and 36 Position Headers

PC Board Layout

No. of Header Dimensions Dimensions

Positions ABCDBE

47.32 40.6 32.85 29.36 40.6 25

24 1.863 1.598 1.293 1.156 1.598 .984

62.31 55.58 48.01 29.87 55.58 40

36 2.453 2.188 1.890 1.176 2.188 1.575

36 36

Square Grid Pin Header Specifications ( C o n t i n u e d )

Metrimate Pin and Socket Connectors

Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

4 and 6 Position Headers

9, 12 and 18 Position

H e a d e r s

No. of Header Dimensions PC Board Layout Dimensions

Positions A B C* B C* D E

22.61 17.4 2.65 17.4 2.65 6.2 5

4.890 .685 .104 .685 .104 .244 .197

27.69 22.4 2.65 22.4 2.65 6.2 10

61.090 .882 .104 .882 .104 .244 .394

27.69 22.4 2.65 22.4 2.65 6.2 10

91.090 .882 .104 .882 .104 .244 .394

32.5 27.3 2.65 27.3 2.65 6.2 15

12 1.280 1.075 .104 1.075 .104 .244 .591

47.32 40.6 3.3 40.6 3.3 7.8 25

18 1.863 1.598 .130 1.598 .130 .307 .984

*CDia.—2.65 [.104] for No. 2 screw; 3.3 [.130] for No. 4 screw.

37 37

Square Grid Socket Header Specifications

Metrimate Pin and Socket Connectors

Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

24 and 36 Position Headers

PC Board Layout

No. of Header Dimensions Dimensions

Positions ABBC

47.32 40.6 40.6 25

24 1.863 1.598 1.598 .984

62.31 55.58 55.58 40

36 2.453 2.188 2.188 1.575

38 38

Square Grid Socket Header Specifications ( C o n t i n u e d )

Metrimate Pin and Socket Connectors

Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

Free-Hanging Connectors

M a t e r i a l

Red thermoplastic, 94V-0 rated

Related Product Data

Mateable PC Board Mount

Headers—Pages 41 and 48-51

Contacts—Pages 9–14

Keying Plug—Page 44

Dimensional Specifications—

Page 40

Performance Characteristics—

Page 3

Technical Documents—Page 58

Product Specification—108-10033

Application Specification—

114-10040

39 39

In-Line Connectors, 5 [.197] Centerline

No. of Housing Part No.*

Positions Plug Receptacle

1 (Positive Latch) 207535-1** 207535-1**

1 (Breakaway Latch) 211076-1** 211076-1**

3 207360-1** 207359-1**

6 207377-1** 207376-1**

10 207396-1** 207397-1**

16 207542-1** 207543-1**

*Housing only, order contacts separately. See pages

9–14 for contact specifications.

**Hermaphroditic housing accepts pins or sockets and

mates with itself.

Note: 1-Position Housings with Positive Latch NOT

designed to be unmated; Breakaway Latch designed to

be unmated.

1 position Housing (Breakaway Latch shown)

Metrimate Pin and Socket Connectors

Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

Single Position Hermaphroditic Housings 6, 10 and 16 Position Housings

Plug (for Sockets)

3 Position Housings

Plug (for Sockets) Receptacle (for Pins)

40 40

In-Line Connector Specifications, 5 [.197] Centerline

No. of Dimensions

Positions A B

38.7 41.3

61.524 1.625

58.7 61.3

10 2.312 2.413

89.79* 91.19

16 3.535 3.59

*ADim. is Max. for 16-position

housing.

Receptacle (for Pins)

Metrimate Pin and Socket Connectors

Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

PC Board Mount Headers

Material and Finish

Housing—Red thermoplastic, 94V-0

rated

Pin Contacts—Copper alloy, plated tin

or gold duplex

Socket Contacts—Phosphor bronze,

plated tin or gold duplex

Related Product Data

Mateable Free-Hanging

Connectors—Page 39 (Pin and Socket

Headers do not mate.)

Dimensional Specifications and

Recommended PC Board Layout—

Pages 42, 43

Performance Characteristics—

Page 3

Technical Documents—Page 58

Product Specification—108-10033

Application Specification—

114-10040

41 41

In-Line Connectors, 5 [.197] Centerline

No. of Contact Pin Header Part No. Mates with

Plug Part No.

Positions Plating Straight-Thru Right-Angle (Page 39)

Tin 207365-1 207541-1

3Gold* 207365-3 207541-3 207360-1

Tin 207583-1 207378-1

6Gold* 207583-3 207378-3 207377-1

Tin 207584-1 207398-1

10 Gold* 207584-3 207398-3 207396-1

Tin 207599-1 207544-1

16 Gold* 207599-3 207544-3 207542-1

*Duplex plated 0.00076 [.000030] gold on mating end, tin-lead on termination

end, with entire contact nickel underplated.

Note: Pin and Socket Headers do not mate.

No. of Contact Socket Header Part No. Mates with

Receptacle Part No.

Positions Plating Straight-Thru Right-Angle (Page 39)

Tin 207609-1 207608-1

3Gold* 207609-3 207608-3 207359-1

Tin 207611-1 207610-1

6Gold* 207611-3 207610-3 207376-1

Tin 207613-1 207612-1

10 Gold* 207613-3 207612-3 207397-1

Tin 207615-1 207614-1

16 Gold* 207615-3 207614-3 207543-1

*Duplex plated 0.00076 [.000030] gold on mating end, tin-lead on termination

end, with entire contact nickel underplated.

Note: Pin and Socket Headers do not mate.

Metrimate Pin and Socket Connectors

Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

S t r a i g h t - T h r u

3 Position Header

R i g h t - A n g l e

3 Position Header

6, 10 and 16 Position Headers6, 10 and 16 Position Headers

42 42

In-Line Pin Header Specifications, 5 [.197] Centerline

No. of Header Dimensions PC Board Layout Dimensions

Positions A B C* B C* D

36.86 31.6 2.65 31.6 2.65 10

31.451 1.244 .104 1.244 .104 .394

51.87 46.6 2.65 46.6 2.65 25

62.042 1.834 .104 1.834 .104 .984

71.86 66.6 2.85 66.6 2.85 45

10 2.829 2.622 .112 2.622 .112 1.772

102.64 96.6 2.85 96.6 2.85 75

16 4.041 3.803 .112 3.803 .112 2.953

*CDia.—2.65 [.104] for No. 2 screw; 2.85 [.112] for No. 3 screw.

Metrimate Pin and Socket Connectors

Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

43 43

In-Line Socket Header Specifications, 5 [.197] Centerline

S t r a i g h t - T h r u

3 Position Header

R i g h t - A n g l e

3 Position Header

6, 10 and 16 Position Headers6, 10 and 16 Position Headers

No. of Header Dimensions PC Board Layout Dimensions

Positions A B C* B C* D

36.55 31.6 2.65 31.6 2.65 10

31.439 1.244 .104 1.244 .104 .394

51.59 46.6 2.65 46.6 2.65 25

62.031 1.834 .104 1.834 .104 .984

71.6 66.6 2.85 66.6 2.85 45

10 2.819 2.622 .112 2.622 .112 1.772

101.78 96.6 2.85 96.6 2.85 75

16 4.007 3.803 .112 3.803 .112 2.953

*CDia.—2.65 [.104] for No. 2 screw; 2.85 [.112] for No. 3 screw.

Metrimate Pin and Socket Connectors

Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

Free-Hanging Connector and

PC Board Mount Pin Header

Material and Finish

Connector

Red thermoplastic, 94V-0 rated

Header

Housing—Red thermoplastic, 94V-0

rated

Contact—Copper alloy, plated tin or

gold duplex

Related Product Data

Contacts—Pages 9–14

Keying Plug—See Below

Dimensional Specifications and

Recommended PC Board Layout—

Pages 45–47

Performance Characteristics—

Page 3

Technical Documents—Page 58

44 44

In-Line Connectors, 5.08 [.200] Centerline

No. of In-Line Connector Right-Angle Pin Header

Positions Plug Part No.* Contact Standard Keyed

Plating Part No. Part No.

6 208117-1 Tin ***208116-1*** —

10 208404-1 Tin 208403-1 1-208403-11,

2-208403-12

Tin 208099-1 —

19 208100-1 Gold** 212630-1 —

***Housing only, order contacts separately. See pages 9–14 for contact

specifications.

***Duplex plated 0.00076 [.000030] gold on mating end, tin-lead on

termination end, with entire contact nickel underplated.

***Longer tail version also available.

****1Location A knocked out.

****2Location B knocked out.

Keying Plugs

(for use with all types)

M a t e r i a l

Nylon

Related Product Data

Used with:

Square Grid Connectors—

Pages 31–34

In-Line Connectors—Pages 39–41

Drawer Connectors—Pages 18, 19

For Socket HeadersFor Plug Housings

Keying We d g e

Part No. 208400-1

(for use with In-Line Plug Connectors,

a b o v e )

Metrimate Pin and Socket Connectors

Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

6 Position Plug Housing

(for Sockets) 10 Position Plug Housing

(for Sockets)

19 Position Plug Housing

(for Sockets)

45 45

In-Line Connector Specifications, 5.08 [.200] Centerline

Metrimate Pin and Socket Connectors

Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

6 Position Header

10 Position Header

46 46

In-Line Right-Angle Pin Header Specifications, 5.08 [.200] Centerline

Recommended PC Board Layout

Metrimate Pin and Socket Connectors

Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

47 47

In-Line Right-Angle Pin Header Specifications, 5.08 [.200] Centerline ( C o n t i n u e d )

19 Position Header

Recommended PC Board Layout

Metrimate Pin and Socket Connectors

Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

4848

In-Line Coaxial Socket Headers, Straight-Thru (PC Board Mount)

3 Circuit Assembly

Part No. 208708-1

Material and Finish

(Coaxial Contacts)

Center Conductor—Copper Alloy

plated 0.00127 [.000050] gold over

0.00076 [.000030] nickel

Outer Shell—Copper alloy, plated

0.00038 [.000015] gold over 0.00127

[.000050] nickel

*Drill 1.6 [.063] Dia. holes in rows “W” and “Y” for subminiature coaxial contacts; and in row “X” only for

power contacts.

Notes: 1.All cavities are preloaded with subminiature coaxial socket contacts.

2.3 circuit assembly mates with in-line receptacle. Part No. 207359-1 (page 39).

Mounting Holes

(for No. 2 Screws) 11.0

[.433]

31.6

[1.244]

31.6

[1.244]

36.55

[1.439]Max.

Max.

5.0

[.197]

1.6

[.063]

Dia.*

5.0

[.197]

1.0

[.039]

2.54

[.100]

1.27

[.050]

3.73

[.147]

10.8

[.425]

20.8

[.819]

15.8

[.622]

19.5

[.768]

Ref.

5.21

[.205] Ref.

3.61

[.142] Ref.

Dia. Post

2.65

[.104] Dia.

(for No. 2 Screw)

Recommended PC Board Layout

Metrimate Pin and Socket Connectors

Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

Cavity Loading Mates with

No. of Dimensions Mounting Hole Coaxial Power Socket Header In-Line Receptacle

Positions A B (for Screw Size) Contacts Contacts Part No. Part No.

71.6 66.6 All — 208309-1 207397-1

10 2.869 2.622 33, 8 thru 10 1, 2, 4 thru 7 208309-2 (page 39)

49 49

In-Line Coaxial Socket Headers, Straight-Thru (PC Board Mount)( C o n t i n u e d )

10 Position Circuit

A s s e m b l i e s

Material and Finish

Coaxial Contacts

Center Conductor—Copper Alloy

plated 0.00127 [.000050] gold over

0.00076 [.000030] nickel

Outer Shell—Copper alloy, plated

0.00038 [.000015] gold over 0.00127

[.000050] nickel

Power Contacts

Body—Copper Alloy plated 0.00076

[.000030] gold on mating area, 0.00381

[.000150] tin-lead on remainder, both

over 0.00127 [.000050] nickel

Hood—Stainless steel

*Drill 1.6 [.063] Dia. holes in rows “W” and “Y” for subminiature coaxial contacts; and in row “X” only for

power contacts.

**C Dia. = 2.85 [ . 112] for No. 3 Screw.

Mounting Holes

(See chart below.)

11.0

[.433]

A Max.

C Dia.**

Max.

5.0

[.197]

1.6

[.063]

Dia.*

4.72

[.186]

Ref.

5.0

[.197]

2.54

[.100]

1.27

[.050]

3.73

[.147]

10.8

[.425]

19.5

[.768]

Ref.

5.0

[.197] Typ.

5.21

[.205] Ref.

3.61

[.142] Ref.

No. of Dimensions

Positions B**C** D

66.6 2.85 45

10 2.622 .112 1.772

In-Line Coaxial Socket Headers, Straight-Thru

PC Board Layout

Recommended PC Board Layout

Power Contacts

Coaxial Contacts

Metrimate Pin and Socket Connectors

Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

5050

In-Line Coaxial Socket Headers, Right-Angle (PC Board Mount)( C o n t i n u e d )

3 Circuit Assembly

Part No. 208222-2

Material and Finish

Coaxial Contacts

Center Conductor—Copper Alloy

plated 0.00127 [.000050] gold over

0.00076 [.000030] nickel

Outer Shell—Copper alloy, plated

0.00038 [.000015] gold over 0.00127

[.000050] nickel

Mounting Holes

(for No. 2 Screws)

11.0

[.433]

31.6

[1.244]

31.6

[1.244]

36.55

[1.439]Max.

Max.

5.0

[.197]

1.6

[.063]

Dia.*

5.0

[.197]

2.54

[.100]

3.81

[.150]

8.81

[.347]

10.8

[.425]

20.8

[.819]

15.8

[.622]

19.5

[.768]

Ref.

4.7

[.185] Ref.

1.0

[.039] Dia. Post

2.65

[.104] Dia.

(for No. 2 Screw)

Recommended PC Board Layout

*Drill 1.6 [.063] Dia. holes in rows “X” and “Y” for subminiature coaxial contacts.

Notes: 1.All cavities are preloaded with subminiature coaxial socket contacts.

2.3 circuit assembly mates with in-line receptacle. Part No. 207359-1 (page 39).

Metrimate Pin and Socket Connectors

Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

51 51

In-Line Coaxial Socket Headers, Right-Angle (PC Board Mount)( C o n t i n u e d )

6 Circuit Assembly

Part No. 208212-3

Material and Finish

Coaxial Contacts

Center Conductor—Copper alloy

plated 0.00127 [.000050] gold over

0.00076 [.000030] nickel

Outer Shell—Copper alloy, plated

0.00038 [.000015] gold over 0.00127

[.000050] nickel

Mounting Holes

(See chart below.)

11.0

[.433]

Max.

Dia.**

Max.

5.0

[.197]

1.6

[.063]

Dia.*

4.70

[.185]

Ref.

5.0

[.197]

2.54

[.100]

46.6

[1.834]

46.6

[1.834]

[.984]

51.59

[2.031]

10.8

[.425]

2.65

[.104]

19.5

[.768]

Ref.

5.0

[.197] Typ.

Recommended PC Board Layout

1.0

[.039] Dia.

Post

8.81

[.347]

3.81

[.150]

**Drill 1.6 [.063] Dia. holes in rows “X” and “Y” for subminiature coaxial contacts; and in row “Y” only for

power contacts.

**Dia. = 2.65 [.104] for No. 2 Screw.

Notes: 1.All cavities are preloaded with subminiature coaxial socket contacts.

2.6 circuit assembly mates with in-line receptacle. Part No. 207376-1 (page 39).

Metrimate Pin and Socket Connectors

Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

62 Position Rectangular

Connector (Panel Mount)

M a t e r i a l

Black thermoplastic, 94V-0 rated

52 52

Rectangular Connectors

Rectangular Connector

Mating Half With Male With Female Pin

Jackscrew Jackscrew Threads Headers

Plug 208334-41208627-12—

Receptacle 208628-1 — 211580-2 (19.76 [.778] posts)

211580-3 (3.56 [.140] posts)

1Mates with 211580-2 or 211580-3.

2Mates with 208628-1.

Note: Housings shown with jackscrew in plug and female jackscrew threads in receptacle. Either

half can be equipped with female jackscrew threads or jackscrew as necessary.

Recommended Panel Cutout for Front & Rear Mounted Plug

and Rear Mounted Receptacle

Panel Dimensions*

Thickness A B C D E F

0.8–1.4 29.9 13.3 41.7 68 82.7 2.6

.031–.055 1.177 .524 1.642 2.677 3.256 .102

1.4–2 32.2 13.3 41.7 68 82.7 1.6

.055–.078 1.268 .524 1.642 2.677 3.256 .063

Recommended Panel Cutout for Front Mounted Receptacle

Panel Dimensions*

Thickness A B C D E F

0.8–1.4 35.4 15.9 44.3 70.2 85.4 2.6

.031–.055 1.394 .626 1.744 2.764 3.362 .102

1.4–2 37.7 15.9 44.3 70.2 85.4 1.6

.055–.078 1.484 .626 1.744 2.764 3.362 .063

*All dimensional tolerances listed are +0.3 [.012, −.001].

Metrimate Pin and Socket Connectors

Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

62 Position PC Pin Headers

(Mates with Plug

Part No. 208334-4)

M a t e r i a l

Black thermoplastic, 94V-0 rated

Related Product Data

Mateable Plug—Page 52

Performance Characteristics—

Page 3

Technical Documents—Page 58

Product Specification—108-10033

Application Specification—

114-10040

53 53

Rectangular Connectors ( C o n t i n u e d )

Recommended PC Board Layout

Metrimate Pin and Socket Connectors

Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

54 54

Commoning Connectors

Product Facts

■36-circuit commoning

system

■Choice of bussing configura-

tions: full bus and split bus

of 8-8-8-8-4. Other arrange-

ments are available, consult

Tyco Electronics.

■Compact design:

95.1 [3.744] x 33 [1.300]

■Mounts onto machine frame

and other panel areas

Material and Finish

Contacts—Copper alloy, tin plated

Bus Commoning

Configuration Arrangements Part Number

1 thru 8

9 thru 16

Split 17 thru 24 208062-1

8-8-8-8-4 25 thru 32

33 thru 36

Full All Circuits Common 208062-3

Notes: 1. See chart below for bus configurations.

2. These connectors mate with 36-circuit Square Grid Plug Part No. 207019-1 (page 31).

Notes: 3. Dimensional tolerances are not illustrated. This information is available on engineering drawings; use

product part number when ordering drawings.

95.1

[3.744]

84.9

[3.344] 5.1

[.200]

4.3

[.169] Dia.

6.35

[.250]

20.3

[.800]

16.5

[.650]

[1.300]

Copper Bus Plates

(See Note 1.)

Pin Header

(See Note 2.)

Circuit No. 1

Base

Metrimate Pin and Socket Connectors

Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 9-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

55 55

Power Distribution Connectors

Product Facts

■36-circuit power distribution

system

■High current capability

■Compact design:

95.1 [3.744] x 33 [1.300]

■Accommodates one or two

voltages (with split bus)

Notes: 1. Copper bus for Part Nos. 208063-2 and 208063-4 is divided lengthwise, providing dual 18-circuit buses.

Other bussing configurations can be made available, consult Tyco Electronics.

Notes: 2.These connectors mate with 36-circuit Square Grid Receptacle Part No. 207020-1 (page 31).

Notes: 3.Dimensional tolerances are not illustrated. This information is available on Tyco Electronics engineering

drawings; use product part number when ordering drawings.

95.1

[3.744]

84.9

[3.344] 5.1

[.200]

6.35

[.250]

20.3

[.800]

16.5

[.650]

[1.300]

Split Bus

(See Note 1.)

Copper Bus

Base

4.3

[.169] Dia.

Socket Header

(See Note 2.)

M5 x 0.8

[10-32] Screw (2)

Heat Rise

Characteristics

The following graph indi-

cates the maximum temper-

ature rise of a power

distribution connector with

various currents being

applied. The specific con-

nector under test is a fully

bussed, 36-circuit power

distribution connector with

7-8 mm2[8 AWG] input

wire. The mating connector

is a standard 36-circuit

Metrimate receptacle with

all contacts terminated to

1 219 [48] leads using

2 mm2[14 AWG] wire.

A B C D E F G H

Current Applied

A—13 amperes, one central contact.

B—13 amperes (combined), two adjacent central contacts.

C—20 amperes (combined), four central contacts.

D—40 amperes (combined), four central contacts.

E—60 amperes (combined), four central, three end contacts.

F—50 amperes (combined), four corner contacts.

G—100 amperes (combined), 36 contacts.

H—155 amperes (combined), 36 contacts.

Bus Contact Connector

Configuration Plating Part No.

Full Bus Tin 208063-1

Split Bus Tin 208063-2

(See Note 1.) Sel. Gold/ 208063-4

Nickel1

10.00076 [.000030] gold on mating

area, 0.00381 [.000150] tin-lead on

remainder, both over 0.00127

[.000050] nickel.

Metrimate Pin and Socket Connectors

Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

56 56

Application To o l i n g

Features include:

■Toolless changeover

of applicators

■Rates up to 1,800

terminations per hour

■Accepts Heavy Duty

Miniature (HDM)

applicators

■Designed for optimum

operator ease of use with

either end-feed or side-

feed applicators.

(Shown with optional Crimp

Quality Monitor)

For further information,

request Catalog 65828.

Need more information?

For further information

specifically about AMP

tooling, call Technical Support

at 1-800-522-6752.

A M P O M ATOR CLS IV+

Lead-Making Machine

This microprocessor-

controlled, fully-automatic

lead maker combines ease

of operation with the flex-

ibility to handle production

requirements ranging from

non-stop high volume to

countless series of short

runs. Production rates

range up to 4,800 leads per

hour (for 76 [3] lengths).

It can produce leads up

to 25,400 [1,000] using

optional long-lead conveyors.

For further information,

request Catalog 124324.

AMP-O-LECTRIC Model G

Terminating Machine

A totally new design of our